1. SPECIFICATIONS .................................................. 1-1
1
2
3
4
5
THE ENGINE ......................................................... 2-4
8. TORQUE VALUES................................................. 2-9
6
7
a. FUSE ................................................................ 2-18
FUSE BOX CONNECTING TABLE ................. 2-18
8
b. ENGINE............................................................ 2-20
9
HARD STARTING............................................ 2-20
POWER SYSTEM ............................................ 2-22
10
FUEL SYSTEM ................................................ 2-25
11
12
SPARK TEST ................................................... 2-33
13
14
15
16
17
18
CONTINUOUSLY ............................................ 2-40
19
20
TYPE ONLY] .................................................... 2-49
IN POSITION ................................................... 2-49
TYPE ONLY] .................................................... 2-50
MOVE............................................................... 2-50
OPERATE......................................................... 2-52
g. METERS........................................................... 2-55
PROPERLY....................................................... 2-55
11. CABLE/HARNESS ROUTING ............................. 2-57
12. TUBE ROUTING.................................................. 2-81
13. LUBRICATION POINTS ...................................... 2-89
3. MAINTENANCE .......................................................... 3-1
1. MAINTENANCE SCHEDULE ................................ 3-2
2. ENGINE OIL........................................................... 3-3
3. OIL FILTER CARTRIDGE ....................................... 3-5
4. GEAR CASE OIL.................................................... 3-6
5. SPARK PLUGS ...................................................... 3-8
6. VALVE CLEARANCE ............................................. 3-9
7. FUEL STRAINER [HIGH PRESSURE SIDE] ....... 3-12
8. FUEL STRAINER [LOW PRESSURE SIDE] ........ 3-13
9. IDLE SPEED ......................................................... 3-16
10. THROTTLE CABLE .............................................. 3-17
11. SHIFT CABLE ...................................................... 3-20
12. TIMING BELT ...................................................... 3-24
13. STEERING FRICTION [TILLER HANDLE
TYPE ONLY] ........................................................ 3-26
14. REMOTE CONTROL LEVER FRICTION [SIDE
MOUNT REMOTE CONTROL BOX ONLY] ....... 3-27
4. COVER......................................................................... 4-1
1. ENGINE COVER.................................................... 4-2
2. SEPARATE CASE ................................................. 4-3
5. PROGRAMMED-FUEL INJECTION............................ 5-1
1. SERVICE PRECAUTIONS ..................................... 5-2
• PROGRAMMED-FUEL INJECTION
TROUBLESHOOTING ....................................... 5-2
• FUEL LINE SERVICE ......................................... 5-2
• CHECK AFTER OPERATION............................. 5-3
• FUEL LEAK CHECK ........................................... 5-3
• WHEN THE BOAT IS EQUIPPED WITH RADIO
EQUIPMENT/D-GPS.......................................... 5-3
2. VACUUM CONNECTIONS ................................... 5-4
3. CIRCUIT DIAGRAM............................................... 5-5
4. COMPONENT LOCATION .................................... 5-7
• ECM TERMINAL ARRANGEMENT .................. 5-9
2