Publicité
1636 0412 09
Applicable au Qc4004
Table 1 - Index
Sheet
Description
1
Index
Inputs, outputs, open/close GB/MB
2
3
Inputs, outputs
4
Fleetlink, display
5
Customer terminals
6
Power circuit
7
Engine compartment
8
Sockets and powerlocks options
9
N-EDF / N-EDF Pack
Table 4- Optional equipment
OPT
Description
O2
2nd Spillage sensor
O4
Earth leakage relay
Earth leakage relay (RCMA 420)
O5
Insulation monitoring relay
O6
O7
Battery charger
O8
Coolant heater
O9
ISV - Manual reset
Weekly timer
O10
O11
Powerlocks - Single (1x5P)
O12
Sockets
O13
Fleetlink locator
O14
Powerlocks - Double (2x5P)
O15
Automatic urea transfer (AUT)
O16
Cold weather
O17
Smart box
O18
ISV - Auto reset
O19
Special signals (customer terminals)
O21
N-EDF
O22
ZBP Connector
Automatic fuel transfer (AFT)
O23
O24
Flashing light
O25
Under carriage
High capacity fuel tank
O25
O27
N-EDF Pack
Table 6 - Controller inputs
Terminal
Description
24
MB open feedback
25
MB close feedback
GB open feedback
26
27
GB close feedback
43
Ready status
2nd parameter (50/60Hz)
44
45
Fan failure alarm
46
VSD failure alarm
47
Remote start
48
1st Spillage sensor (lower)
49
ELR/ITR alarm
50
DPF forced regeneration
51
2nd Spillage sensor (upper) (O2)
52
Coolant level switch
Fuel level switch (AFT) (O23)
53
55
TM feedback
MI-102
Water in fuel
MI-108
Fuel level
Table 5 - Circuit breaker & power cables info
Q1 (In)
QAS
Ir
Im
T1-T2-T3
150
250A
0,9xIn=225A
3,5xIn
250/5A
200
400A
0,7xIn=280A
4xIr
400/5A
Table 8 - Component list
Table 3 - Wire
colour legend
Tag
Description
Size
Colour
-A1
Control unit
0
Black
Display
-A2
1
Brown
-A3
TDU display
2
Red
-B2
Fuel level sensor
3
Orange
-B3
Coolant level switch
4
Yellow
Fuel level switch (AFT - O23)
-B4
5
Green
-D48
Diode
6
Blue
-F1
Fuse - 2A
7
Purple
-F2
Fuse - 2A
8
Grey
-F3
Fuse - 2A
9
White
-F4
Fuse - 2A
-F5
Fuse - 2A
Table 2 - Cross-section legend
-F6
Fuse - 2A
Cross
Size
Wire Type
Fuse - 500mA (O21/O27)
-F7
section
-F8
Fuse - 500mA (O21/O27)
aa
0,5 mm²
H05 V-K
-F9
Fuse - 500mA (O21/O27)
a
1 mm²
H05 V-K
-F10
Circuit breaker - 10A
1,5 mm²
b
H07 V-K
Fuse 25A - AUT (O15)
-F15
c
2,5 mm²
H07 V-K
-F16
Fuse - 2A (O16)
d
4 mm²
H07 V-K
-F20
Fuse - 2A (O7)
e
6 mm²
H07 V-K
Fuse - 5A (O8)
-F21
f
10 mm²
H07 V-K
Fuse 25A AFT (O23)
-F26
g
16 mm²
H07 V-K
-F27
Fuse - 2A (O13)
h
25 mm²
H07 V-K
-F31
Fuse - 15A (Exhaust flap supply)
i
35 mm²
H07 V-K
Fuse - 20A (ATS / Urea system supply)
-F32
j
50 mm²
H07 V-K
Fuse 30A (ECU supply)
-F33
k
70 mm²
H07 V-K
-F34
Fuse - 25A (starter)
l
95 mm²
H07 V-K
-F36
Fuse - 50A (fuel filter heaters)
ax
0,5 mm²
BELDEN 9271
Battery 1
-G1
EPR-CSP (BS6195)
fx
10 mm²
Battery 2
-G2
gx
EPR-CSP (BS6195)
16 mm²
-G3
Alternator battery charger
hx
25 mm²
EPR-CSP (BS6195)
-G4
Alternator
ix
35 mm²
EPR-CSP (BS6195)
Lamp - N-EDF Pack
-HL1
jx
EPR-CSP (BS6195)
50 mm²
Lamp - N-EDF Pack
-HL2
EPR-CSP (BS6195)
kx
70 mm²
-HL3
Lamp - N-EDF Pack
lx
95 mm²
EPR-CSP (BS6195)
-K0
Relay 12V 1CO - Power relay
Relay 12V 1CO - Start relay
-K1
113
AUT Auto (O15)
Relay 12V 1CO - Starter relay control
-K2
Auto Manual (O15)
114
-K3
relay 12V 2CO - ISV (O9/O18)
AFT Auto (O23)
115
-K7
Relay 12V 2CO - ELR/ITR trip
116
AFT manual (O23)
-K8
Relay 12V 2CO - Fuel relay ON
118
Emergency stop
Relay 12V 1CO - Engine Speed backup
-K9
Table 7 - Controller oputputs
-K11
Relay 12V 1CO - Open MB
Relay
Description
-K12
Relay 12V 1CO - Close MB
8
Open MB
-K14
Relay 12V 1CO - Open GB
11
Close MB
Relay 12V 1CO - Close GB
-K15
Open GB
14
-K16
Relay 12V 2CO - Wire heater (O16)
17
Close GB
-K23
Relay 12V 1CO - AFT (O23)
57
TM changeover
Relay 12V 1CO - ISV control (O9/O18)
-K24
61
ISV
reley 12V 1CO - Smartbox
-K27
63
Water in fuel
-K28
Relay 12V 1CO - AUT (O15)
Automatic urea transfer (AUT)
90
-K29
Relay 12V 1CO - Fuel filter heater
94
Automatic fuel transfer (AFT)
Relay 12V 1CO - Water in fuel
-K40
96
Flashing light (O24)
Relay 12V 1CO - TM sensing changeover
-K200
Fuel level (MI-108)
109
-K201
Relay 24V 4NO+1NC - TM sensing relay
Fuel relay
119
-K202
Relay 24V 4NO+1NC - TM sensing relay
121
Starter relay
-K203
Relay 24V 1CO - TM shutdown relay
Battery switch lamp
-L1
-L15
AUT (O15)
Wire size X
Wire size Z
-L23
AFT (O23)
jx
hx
-M0
Starter motor
kx
ix
Motor - AFT Pump (O23)
-M5
Differences with the drawing mentioned in the box
"Compare" or "Replaces".
Settings of cubicle electrical components according to
instruction 1636032080
Table 8 - Component list
Location *
Tag
Description
Motor - AUT Pump
02-05.A
-M28
07.C7
ECU (connection done by FPT)
05.A9
-N1
02.F3
04.F8
-N2
AVR
07.A4
07.B5
-N3
PT100 4-20mA Converter
02.E9
Power supply booster - 12V to 24V
07.B4
-N14
06.C7
Earth leakage relay (O4)
07.C8
-N22
06.E7
07.B2
-N23
Earth leakage relay B-Type (O5)
06.E8
06.B8
-N24
ITR - Insulation monitoring relay (O6)
06.D9
-Q1
06.B8
Circuit breaker - Main
06.E4
-Q2..Q11 Circuit breaker - Sockets (O12)
06.B8
08.C
05.C3
-Q17
Circuit breaker - Motorized breaker
06.D3
05.C3
-R2
07.E9
-R3
07.F9
05.C3
09.D6
-R4
07.F9
09.D6
-R5
07.C9
09.D6
-R6
07.C10
-R7
03.C10
02.D1
07.B7
-R8
07.E10
05.D2
-R9
07.E10
04.C3
-R10
02.E8
04.C2
-R11
02.D8
07.B8
-R12
02.D8
04.D5
-R13
02.B10
07.E1
-R14
02.B9
07.E2
-R15
05.B2
Coolant heater - 500W (O8)
07.B3
-R21
05.A1
07.B2
-R27
Wire heater (O16)
05.C1
07.A7
-S1
Battery switch
02.F1
-S2
1st Spillage sensor (lower)
07.C2
07.B1
Emergency stop - Cubicle
07.B1
-S3
02.C6
02.F3
-S4
2nd Spillage sensor (upper) (O2)
07.C3
06.A6
-S5
Automatic fuel transfer (AFT)
02.D5
-S6
Water in fuel switch
07.F10
09.C7
Parked regeneration switch
09.C7
-S9
03.D3
09.C7
-S10
Switch ON/OFF
02.C1
07.C2
-S11
Switch - Diagnostic mode
03.D1
-S12
Key switch - Dual frequency
03.D1
07.B2
Automatic urea transfer (AUT)
07.B2
-S15
02.C8
03.D5
-S22
Switch - ELR (O4)
06.E7
06.F10
-S23
Switch - ELR B-type (O5)
06.F8
02.D7
06.B6
-T1
Current transformer
03.D2
-T2
Current transformer
06.B6
02.B2
-T3
Current transformer
06.B6
02.B3
-T4
Weekly timer (O10)
04.C2
02.B3
-T22
Earth leakage relay torus (O4)
05.D7
RCMA 420 torus (O5)
02.B4
-T23
05.D8
05.D1
-TT1
PT100 - Coolant temperature
07.C5
02.F8
-U2
Low battery adaptor
02.D6
-U20
Battery charger (O7)
05.A2
07.C9
Fleetlink Corebox (O13)
04.D5
-U27
04.B3
07.B7
-U28
Fleetlink SmartBox (O17)
04.B5
07.E9
-X1
Terminal board
06.G6
-X2..X11
Socket 1PH/3PH - 16A to 125A (O12)
06.D
03.B5
Powerlocks (O11)
03.D4
-X12
08.C1
05.C9
-X13
Power distribution device (O12)
06.A3
05.C9
-X14
Connector - Fuel level sensor
07.B5
05.D8
-X15
07.B4
Connector - Coolant level switch
Powerlocks - Double (2x5P) (O15)
07.B3
-X16
06.C2
Connector - Engine diagnostic
03.D9
-X17
07.C6
03.D9
-X18
Connector - CAN BUS
07.B6
02.F2
-X20
Connector - Cubicle-engine wire harness
02/03.E
Connector - 1st Spillage Sensor (lower)
07.C8
-X21
07.B3
* 04.D8
Sheet
Row
Column
- 234 -
Table 8 - Component list
Location *
Tag
Description
Location *
-X22
Connector - Inlet shutdown valve
02.E9
Terminal strip - Control cubicle connections
-X23
02-05
-X24
Terminal strip - Socket CB trip coil
06.D
-X25
Terminal strip - Customer terminals
04.E2-6
-X26
Terminal strip - TM connection
04.D3
Connector - AFT (O23)
-X26
07.A8
-X27
Terminal strip - TM power
04.D7
-X27
Connector - Fuel level switch AFT (O23)
07.B8
-X28
Connector - Coolant heater
05.B1
Connector - 2nd spillage sensor (upper) (O2)
-X29
07.B3
-X30
Connector - Power management system
04.E6
-X31
Connector - ISV relay
02.E9
-X32
Connector - ISV valve
07.B9
-X34
Connector - Smartbox
07.A1
-X35
Connector ZBP
05.B5
-X36
Connector - ISV - Auto reset valve
07.B9
-X37
Connector - ISV - Manual reset vavle
07.B10
Connector - Secondary cooling system
-X39
06.F2
-X40
Connector - Transformer maintenance
05.E7
-X41
Connector - Transformer maintenance
05.E10
Connector - AUT (O15)
-X45
07.A7
Connector - Start signal
-X46
07.A6
-X47
Connector - Starter
07.C2
-X48
Connector - Engine alternator
07.B2
Connector - After treatment system
-X50
07.E6
-X51
Connector - SCR Downstream NOX sensor
07.F6
-X52
Connector - DOC upstream NOX sensor
07.F6
-X53
Connector - SCRoF Delta pressure
07.F6
Connector - DOC downstream temperature
-X54
07.F7
Connector - SCR upstream temperature
-X55
07.F7
-X56
Connector - SCR downstream temperature
07.F7
-X57
Connector - DOC upstream temperature
07.F8
Connector - DEF dosing module
-X58
07.F8
Connector - Urea system control
-X60
07.E2
-X61
Connector - Urea quality sensor
07.F2
-X62
Connector - Urea tank level
07.F3
Connector - Urea supply module
-X63
07.F4
Connector - SCR 3-way valve
-X64
07.F5
-X65
Connector - CAN termination
07.F2
-X70
connector - Exhaust flap valve
07.F1
Connetor - Wire heater (O16)
-X71
05.C1
Connector - Humidity / ambient T sensor
-X80
07.E9
-X81
Connector - Grid heater
07.F9
-X82
Connector - Fuel filter heater
07.E9
Connector - SCR heater relay
-X83
07.F9
-X84
Connector - SCR suction line
07.C9
-X85
Connector - SCR backflow line
07.C9
-X86
Connector - SCR pressure line
07.C10
-X90
Connector - Water in fuel
07.F10
-X91
Connector - Water in fuel
07.F10
-X100
Connector - Water in fuel (filter)
04.D10
-X103
Connector - Emergency button (O25/O26)
02-06
Banana plug - N-EDF pack (O27)
-X104
09.D7
-XS6
Connector - Smartbox
04.C5
-XS7
Connector - GPS antenna
04.C6
-XS8
Connector - GSM antenna
04.C6
-Y23
Electrovalve - AFT (O23)
07.C8
Inlet shutdown valve - Auto reset (O18)
-Y24
07.C9
-Y25
Inlet shutdown valve - Manual reset (O9)
07.C10
-Y28
Electrovalve - AUT (O15)
07.C7
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