Publicité
1636 0410 79
Applicable au Qc3212
Table 1 - Index
Sheet
Description
1
Index
Power supply, open/close GB/MB, engine
2
3
Customer terminals
4
Power circuit
5
Sockets and powerlocks options
6
Smartbox / Wire heater / WIF
7
Engine compartment
9
N-EDF / N-EDF Pack
Table 5 - Circuit breaker & power cables info
QAS
Q1 (In)
Ir
Im
T1-T2-T3
150
250A
0,9xIn=225A
3,5xIn
250/5A
200
400A
0,7xIn=280A
4xIr
400/5A
Table 2 - Cross-section legend
Cross
Size
Wire Type
section
aa
0,5 mm²
H05 V-K
a
1 mm²
H05 V-K
1,5 mm²
b
H07 V-K
c
2,5 mm²
H07 V-K
d
4 mm²
H07 V-K
e
6 mm²
H07 V-K
f
10 mm²
H07 V-K
g
16 mm²
H07 V-K
h
25 mm²
H07 V-K
i
35 mm²
H07 V-K
j
50 mm²
H07 V-K
k
70 mm²
H07 V-K
l
95 mm²
H07 V-K
ax
0,5 mm²
BELDEN 9271
Terminal
gx
EPR-CSP (BS6195)
16 mm²
hx
25 mm²
EPR-CSP (BS6195)
ix
35 mm²
EPR-CSP (BS6195)
jx
50 mm²
EPR-CSP (BS6195)
EPR-CSP (BS6195)
kx
70 mm²
lx
95 mm²
EPR-CSP (BS6195)
Table 4- Optional equipment
Option
Description
Earth leakage relay
O4
O5
Earth leakage relay (RCMA 420)
O6
Insulation monitoring relay
Battery charger
O7
O8
Coolant heater
O9
ISV - Manual reset
O10
Weekly timer
Powerlocks - Single (1x5P)
O11
O12
Sockets
O13
Fleetlink Corebox
O14
Powerlocks - Double (2x5P)
Automatic urea transfer (AUT)
O15
O16
Cold weather
O17
Smart box
O18
ISV - Auto reset
Special Signals
O19
O21
N-EDF
O22
ZBP Connector
O23
Automatic fuel transfer (AFT)
Flashing light
O24
Undercarriage
O25
O26
High capacity fuel tank
O27
N-EDF Pack
Table 8 - Component list
Tag
Description
-A1
Control unit
-A3
ECU
-B2
Fuel level sensor
-B3
Coolant level switch
-B4
AFT fuel level switch (O23)
Diode - 1st spillage sensor
-D2
Diode - 2nd Spillage sensor
-D3
-D25
Diode - ISV (O9/O18)
-D48
Diode - Alternator
Wire size X
Wire size Z
-F1
Fuse - 2A
jx
hx
-F2
Fuse - 2A
kx
ix
-F3
Fuse - 2A
-F4
Fuse - 2A
Table 3 - Wire
colour legend
-F5
Fuse - 2A
-F6
Fuse - 2A
Size
Colour
-F7
Fuse - 500mA (O21/O27)
0
Black
-F8
Fuse - 500mA (O21/O27)
1
Brown
Fuse - 500mA (O21/O27)
-F9
2
Red
-F10
Circuit breaker - 10A
Orange
3
-F15
Fuse - 25A (O15)
4
Yellow
-F16
Fuse - 2A (O16)
5
Green
Fuse - 50A ISV (TBD)
-F18
6
Blue
Fuse - 2A (O7)
-F20
Purple
7
-F21
Fuse - 5A (O8)
8
Grey
-F26
Fuse - 25A (O23)
9
White
Fuse - 2A (O13)
-F27
Fuse - 20A - Exhaust flap valve
-F31
-F32
Fuse - 20A
Table 6 - Controller inputs
-F33
Fuse - 30A
Description
Fuse - 25A (starter)
-F34
Emergency stop
3
-F36
Fuse - 30A- Fuel filter heater
Ana A
Water in fuel
-G1
Battery 1
Ana B
GB Feedback (Digital)
-G2
Battery 2
Ana C
Fuel level
Alternator battery charger
-G3
Fuel level switch (AFT) (Digital)
Ana D
-G4
Alternator
A
AUT Manual
-HL1
Lamp - N-EDF Pack
B
1st spillage sensor (lower)
-HL2
Lamp - N-EDF Pack
C
Fan fail
Lamp - N-EDF Pack
-HL3
D
ELR/ITR
Relay 12V 1CO - Power relay
-K0
E
2nd parameter (dual frequency)
-K1
Start relay
F
Parked ready switch
-K2
Starter relay control
AFT - manual
G
Relay 12V 2CO - ELR/ITR trip
-K7
2nd Spillage sensor (upper)
H
Relay 12V 2CO - Fuel relay ON
-K8
I
Coolant level switch
-K9
Relay 12V 1CO - MSS (dual frequency)
J
DPF regeneration switch
-K14
Relay 12V 1CO - Open GB
K
Remote start
Relay 12V 1CO - Close GB
-K15
L
MB closed feedback
Relay 12V 2CO - Wire heater
-K16
-K23
Relay 12V 1CO - AFT (O23)
Table 7 - Controller oputputs
-K24
Relay 12V 1CO - ISV auto/manual (O9/O18)
Relay
Description
Relay 12V 1CO - Smartbox (017)
-K27
A
Run coil
Relay 12V 1CO - AUT (O15)
-K28
B
Start
-K29
Relay 12V 1CO - Fuel filter heaters
GB opening order
E
-K30
Relay 12V 1CO - Grid heater
GB closing order
F
Relay 12V 1CO - Water in fuel
-K40
G
AFT
Battery switch lamp
-L1
H
AUT
-L15
AUT lamp
I
-
-L23
AFT lamp
J
-
Flashing light
-L24
K
Water in fuel
-M0
Starter motor
L
Flashing light
-M5
AFT pump (O23)
Differences with the drawing mentioned in the box
"Compare" or "Replaces".
Settings of cubicle electrical components according to
instruction 1636032080
Table 8 - Component list
Location *
Tag
Description
Location *
-M28
AUT pump (O15)
07.C7
02-05.A
07.D2
-N2
AVR
04.A4
Earth leakage relay
07.B5
-N22
04.E8
07.B4
-N23
Earth leakage relay RCMA 420 (O5)
04.E9
07.B8
-N24
Insulation monitoring relay (O6)
04.D10
-Q2..Q11
Circuit breaker - Sockets (O12)
03.B1
06.C
03.B3
-Q17
Circuit breaker - Motorized breaker
04.D3
02.F3
-R1
07.F2
07.B2
-R3
07.C7
04.B9
-R4
07.F9
04.B9
-R5
07.C9
04.B9
-R6
07.C9
03.C6
-R7
07.C10
03.C6
-R8
07.E10
03.C6
-R9
07.E10
08.D6
-R10
02.E9
08.D6
-R11
02.D9
08.D6
-R12
02.D9
Coolant heater - 500W (O8)
02.D1
-R21
03.A4
07.B7
-R26
Grid heater
07.F9
06.C8
-R27
Wire heater (O16)
06.B8
07.A9
-R40
06.B10
Battery switch
03.B5
-S1
07.C1
03.B4
-S2
1st Spillage sensor (lower)
07.B3
07.A8
-S3
Emergency stop - Cubicle
03.F3
2nd Spillage sensor (upper)
06.C4
-S4
07.B3
Switch - AFT (O23)
07.E1
-S5
02.C5
07.E2
-S9
DEF forced regeneration switch
03.D3
07.C2
-S10
Switch ON/OFF
02.C1
Key switch - Dual frequency
07.B2
-S12
03.D2
Switch - AUT (O15)
07.B7
-S15
02.C6
07.B1
-S22
Switch - ELR
04.E7
07.B1
-S23
Switch - RCMA420 (O5)
04.F8
07.B2
-Sx
Switch - Remote Start
03.F7
04.A6
-T1
Current transformer
04.B6
08.C7
-T2
Current transformer
04.B6
08.C7
-T3
Current transformer
04.B6
Weekly timer (O10)
08.C7
-T4
06.C3
Earth leakage relay torus (O4)
07.C2
-T22
04.D8
07.B2
-T23
RCMA 420 torus (O5)
04.D9
07.B2
-U20
Battery charger (O7)
03.B5
Fleetlink (O13)
04.F10
-U27
06.B4
Fleetlink SmartBox (O17)
02.B1
-U28
06.B6
02.C10
-X1
Terminal board
04.G6
02.C2
-X2..X11
Socket 1PH/3PH - 16A to 125A (O12)
Powerlocks (O11)
02.C3
-X12
05.C1
Power distribution device (O12)
06.C8
-X13
05.A3
07.B8
-X14
Connector - Fuel level sensor
07.B5
07.B9
-X15
Connector - Coolant level switch
07.B4
Powerlocks - Double (2x5P) (O15)
06.D6
-X16
05.C2
Connector - Engine diagnostic
07.B7
-X17
07.C5
07.E9
-X18
Connector - Engine CANBUS
07.B6
07.F9
-X20
Connector - Cubicle-engine wire harness
02/03.G-
Connector - 1st Spillage Sensor (lower)
02.B4
-X21
07.B3
Terminal strip - Control cubicle connections
07.B3
-X23
02-05
02.D4
-X24
Terminal strip - Socket CB trip coil
02.D3
-X25
Terminal strip - Customer terminals
04.E2-6
Connector AFT (O23)
07.A10
-X26
07.A8
07.C2
-X27
Connector - fuel level
07.B8
07.C8
-X28
Connector - Coolant heater
03.B4
- 217 -
Table 8 - Component list
Tag
Description
Location *
-X29
Connector - 2nd spillage sensor (upper)
07.B3
Connector - Power management system
-X30
03.F9
Connector - Power management system
-X31
03.F10
-X32
Connector - ISV (O9/O18)
07.A9
-X33
Connector PT-100
07.B5
Connector - Smartbox supply
-X34
06.D5
Connector - ZBP (O22)
-X35
03.C8
-X36
Connector - ISV auto (O18)
07.B9
-X37
Connector - ISV manual
07.B10
Connector AUT (O15)
-X45
07.A7
-X46
Connector - Start signal
07.A6
-X47
Connector - Starter
07.C2
-X48
Connector - Alternator (Battery charger)
07.B2
Connector - After treatment system
-X50
07.E6
-X51
Connector - SCR Downstream NOX sensor
07.F5
-X52
Connector - DOC upstream NOX sensor
07.F6
-X53
Connector - SCRoF Delta pressure
07.F6
Connector - DOC downstream temperature
-X54
07.F7
-X55
Connector - SCR upstream temperature
07.F7
-X56
Connector - SCR downstream temperature
07.F7
-X57
Connector - DOC upstream temperature
07.F8
Connector - DEF dosing module
-X58
07.F8
Connector - Urea system control
-X60
07.E3
-X61
Connector - Urea quality sensor
07.F2
-X62
Connector - Urea tank level
07.F3
Connector - Urea supply module
-X63
07.F4
Connector - SCR 3-way valve
-X64
07.F5
-X65
Connector - CAN termination
07.F2
-X70
Connector - Exhaust flap valve
07.F1
-X71
Connector - Wire heater
06.B8
-X80
Connector - AVR
07.E8
-X81
Connector - AVR
07.E9
-X82
Connector - Fuel filter heater
07.C7
Connector - pre fuel filter heater
-X84
07.C8
Connector - Flashing light
-X85
07.A10
-X91
Connector - Water in fuel
07.F10
-X100
Connector - Water in fuel (filter)
06.D10
Emergency button
-X103
-
Banana plug - N-EDF pack (O27)
-X104
08.D7
-XS6
Connector - Smartbox (O17)
06.C5
-XS7
Connector - GPS antenna
06.C6
-XS8
Connector - GSM antenna
06.C6
AFT valve (O23)
-Y23
07.C8
-Y24
Inlet shutdown valve - Auto reset (O18)
07.C9
6
-Y25
Inlet shutdown valve - Manual reset (O9)
07.C10
AUT valve (O15)
-Y28
07.C7
06.D
* 04.D8
Sheet
Row
Column
Publicité
