Publicité
1636 0412 08
Applicable au Qc1212 et au Qc2212
Table 1 - Index
Sheet
Description
1
Index
2
Control circuit
3
Engine compartment
4
Power circuit & Customer terminals
5
Sockets and powerlocks options
6
Fleetlink, weekly timer
7
N-EDF
Table 5 - Circuit breaker & power cables info
Q1 (In)
QAS
Ir
Im
150
250A
0,9xIn=225A
3,5xIn
200
400A
0,7xIn=280A
4xIr
Table 2 - Cross-section legend
Cross
Wire Type
Size
section
0,5 mm²
aa
H05 V-K
ab
0,75 mm²
H05 V-K
a
1 mm²
H05 V-K
1,5 mm²
b
H07 V-K
c
2,5 mm²
H07 V-K
d
H07 V-K
4 mm²
e
6 mm²
H07 V-K
f
10 mm²
H07 V-K
g
16 mm²
H07 V-K
h
25 mm²
H07 V-K
i
35 mm²
H07 V-K
j
50 mm²
H07 V-K
k
70 mm²
H07 V-K
l
95 mm²
H07 V-K
0,5 mm²
ax
BELDEN 9271
gx
16 mm²
EPR-CSP (BS6195)
EPR-CSP (BS6195)
hx
25 mm²
EPR-CSP (BS6195)
ix
35 mm²
jx
50 mm²
EPR-CSP (BS6195)
EPR-CSP (BS6195)
kx
70 mm²
EPR-CSP (BS6195)
lx
95 mm²
O21
Table 4- Optional equipment
O22
Option
Description
O23
O1
Working mode Qc2212
O24
O2
Second Spillage sensor
O25
Earth leakage relay
O4
O26
O5
Earth leakage relay B-Type
O27
Insulation monitoring relay
O6
Battery charger
O7
O8
Coolant heater
ISV - Manual reset (TBD)
O9
O10
Weekly timer
O11
Powerlocks - Single (1x5P)
O12
Sockets
O13
Fleetlink locator
Powerlocks - Double (2x5P)
O14
Automatic urea transfer (AUT)
O15
O16
Cold weather
O17
Smart box
O18
ISV - Auto reset (TBD)
O19
Special Signals
Table 8 - Component list
Tag
Description
-A1
Control unit
-A3
FPT ECU
-B2
Fuel level sensor
-B3
Coolant level switch
-B4
Fuel level switch
-D1
Diode
-D2
Diode
-D3
Diode
-D25
Diode (O9)
-F1
Fuse - 2A
-F2
Fuse - 2A
T1-T2-T3
Wire size X
Wire size Z
250/5A
jx
hx
-F3
Fuse - 2A
400/5A
kx
ix
-F4
Fuse - 2A
-F5
Fuse - 2A
-F6
Fuse - 2A
Table 3 - Wire
-F10
Circuit breaker - 10A
colour legend
-F15
Fuse - 25A (O15)
Size
Colour
Fuse - 2A (O16)
-F16
0
Black
-F18
Fuse 50A - ISV Auto (O18)
1
Brown
-F20
Fuse - 2A (O7)
2
Red
Fuse - 6.3A (O8)
-F21
Orange
3
-F26
Fuse - 25A (AFT)
4
Yellow
Fuse - 15A (Exhaust flap supply)
-F31
5
Green
Fuse - 20A (ATS / Urea system supply)
-F32
6
Blue
-F33
Fuse 30A (ECU supply)
7
Purple
Fuse - 25A (starter)
-F34
8
Grey
-F36
Fuse 30A (Fuel filter heaters)
9
White
-G1
Battery
Battery
-G2
-G3
Alternator battery charger
-G4
Alternator
Lamp - N-EDF Pack
-HL1
-HL2
Lamp - N-EDF Pack
Lamp - N-EDF Pack
-HL3
Relay 12V 1CO - Power relay
-K0
-K1
Relay 12V 1CO - Starter relay
Relay 12V 1CO - Start relay control
-K2
-K3
Relay 12V 2CO - ISV
-K6
Relay 12V 1CO - CB trip
Relay 12V 2CO - ELR/ITR trip
-K7
-K8
Relay 12V 2CO - Key on
N-EDF
-K9
Relay 12V 1CO - Engine Speed backup
ZBP Connector
Relay 12V 2CO - Wire heater (O16)
-K16
Automatic fuel transfer (AFT)
-K23
Relay 12V 1CO - AFT (O23)
Flashing light
Relay 12V 1CO - ISV Auto/Manual (O18/O9)
-K24
Under carriage
-K27
Relay 12V 1CO - Smartbox
High capacity fuel tank
-K29
Relay 12V 1CO - Fuel filter heaters
N-EDF Pack
Relay 12V 1CO - AUT (O15)
-K28
-K30
Relay 12 V 1CO - Grid heater (O16)
-K40
Relay 12 V 1CO - Water in fuel
Timer relay (battery switch disconnection)
-KT1
-L1
Battery switch lamp
AUT lamp
-L15
AFT lamp
-L23
-L24
Flashing light
-M0
Starter motor
-M5
AFT Fuel pump (O23)
-N2
AVR
* 04.D8
-N3
PT100 4-20mA Converter
-N22
Earth leakage relay (O4)
Sheet
Row
-N23
Earth leakage relay RCMA 420 (O5)
Column
Differences with the drawing mentioned in the box
"Compare" or "Replaces".
Settings of cubicle electrical components according to
instruction 1640054960
Table 8 - Component list
Location *
Tag
Description
Location *
02-04.A
-N24
Insulation monitoring relay (O6)
04.E7
03.D
-Q1
Circuit breaker
04.D4
03.B5
-Q2..Q11 Circuit breaker - Sockets (O12)
05.C
-R1
03.G2
03.B4
03.B8
-R2
03.E9
04.F5
-R3
03.E10
02.B5
-R4
03.C7
02.B6
-R5
03.C9
02.F3
-R6
03.C10
04.B6
-R7
03.C10
04.B7
-R10
02.E9
-R11
02.D9
04.B7
04.B10
-R12
02.D9
04.B10
-R21
Coolant heater - 500W (O8)
04.A8
Grid heater (O16)
04.B10
-R26
03.F9
Wire heater (O16)
02.D1
-R27
06.D2
02.B7
-R40
06.B10
Battery switch
06.E2
-S1
03.C1
03.A9
-S2
Spillage sensor (O3)
03.B3
04.B10
-S3
Emergency stop - Cubicle
02.B1
2nd spillage sensor
04.C9
-S4
03.B3
03.A8
-S5
Switch - Automatic fuel transfer (AFT)
02.C8
-S6
Water in fuel switch
03.F9
03.E1
Switch - DEF regeneration (with return spring)
03.E2
-S9
02.C6
03.B3
-S10
Switch - ON/OFF
02.C1
Switch - Diagnostic mode
03.B2
-S11
02.C4
Key switch - Dual frequency
03.A7
-S12
02.C5
03.B1
-S20
Switch - Diagnostic mode
02.D8
Switch - ELR (O4)
03.B1
-S22
04.E5
03.B2
-S23
Switch - RCMA420 (O5)
04.E6
04.A4
-Sx
Switch - Remote start
04.F9
07.C7
-T1
Current transformer
04.B4
07.C7
-T2
Current transformer
04.B4
07.C7
-T3
Current transformer
04.B4
Weekly timer
03.C2
-T4
02.D9
03.B2
-T22
Earth leakage relay torus (O4)
04.D5
RCMA 420 torus (O5)
03.B2
-T23
04.D6
PT100 - Coolant temperature
02.B4
-TT1
03.B5
02.C3
-U3
Smartbox
02.B9
Battery charger (O7)
04.F7
-U20
04.B10
02.B2
-U27
Fleetlink (O13)
02.A10
02.C8
-X1
Terminal board
04.G4
Socket 1PH/3PH - 16A to 125A (O12)
06.F1
-X2..X11
05.D
03.B8
-X12
Powerlocks - Single (1x5P) (O11)
05.C1
-X13
Power distribution device (O12)
05.A3
03.C9
06.D8
-X14
Connector - Fuel level sensor
02.F6
03.E9
-X15
Connector - Coolant level switch
03.B4
Powerlocks - Double (2x5P) (O14)
03.B7
-X16
05.C2
03.F9
-X17
Connector - Engine diagnostic
03.C6
02.B2
-X18
Connector - CAN BUS/Start signal
03.B6
Connector - Grid heater (O16)
02.C2
-X19
02.E8
03.B3
-X20
Connector - Cubicle-engine wire harness
02.G1-9
-X21
Connector - 1st spillage liquid sensor
03.B3
02.C4
Connector - Spare connector
02.D5
-X22
03.A10
03.A10
-X23
Terminal strip - Control cubicle connections
02.03
Terminal strip - Socket CB trip coil (O12)
03.B2
-X24
04.D
Terminal strip - Customer terminals
03.C8
-X25
03.E9
04.A2
-X26
Connector - AFT (O23)
03.A7
Connector - Fuel level switch (O23)
02.F7
-X27
03.B7
04.E5
-X28
Connector - Coolant heater
02.E10
04.E6
-X29
Connector - 2nd spillage sensor (upper)
03.B4
- 210 -
Table 8 - Component list
Tag
Description
Location *
-X31
Connector - ISV relay
03.B9
Connector- ISV - Auto/Manual reset (O18/O9)
-X32
03.B9
-X33
Connector PT-100
03.B5
-X34
Connector - Smartbox supply
03.A1
-X35
Connector - ZBP
04.E9
-X36
Connector - ISV auto reset
03.B9
-X37
Connector - ISV manual reset
03.B10
-X46
Connector - Start signal
03.A7
-X47
Connector - Starter
03.C2
Connector - Engine alternator
-X48
03.B2
-X49
Connector - Smartbox
02.C8
Connector - After treatment system
-X50
03.E6
-X51
Connector - SCR Downstream NOX sensor
03.F5
-X52
Connector - DOC upstream NOX sensor
03.F6
Connector - SCRoF Delta pressure
-X53
03.F6
-X54
Connector - DOC downstream temperature
03.F7
-X55
Connector - SCR upstream temperature
03.F7
Connector - SCR downstream temperature
-X56
03.F7
-X57
Connector - DOC upstream temperature
03.F8
-X58
Connector - DEF dosing module
03.F8
Connector - Urea system control
-X60
03.E2
-X61
Connector - Urea quality sensor
03.F2
-X62
Connector - Urea tank level
03.F3
Connector - Urea supply module
-X63
03.F4
-X64
Connector - SCR 3-way valve
03.F5
-X65
Connector - CAN termination
03.F2
-X70
connector - Exhaust flap valve
03.F1
-X71
Connector - Wire heater
06.D2
Connector - Humidity / ambient T sensor
-X80
03.F8
-X81
Connector - Grid heater
03.C7
-X82
Connector - Fuel filter heater
03.F10
Connector - SCR heater relay
-X83
03.F10
-X84
Connector - Pre fuel filter heater
03.C8
Connector - Flasing light
-X85
03.A10
-X90
Connector - Water in fuel
03.F9
-X91
Connector - Water in fuel
03.F10
Connector - Water in fuel (filter)
-X100
06.D10
-X103
Connector - Emergency button (O25/O26)
-
-X104
Banana plug - N-EDF pack (O27)
07.D7
Electrovalve - AFT (O23)
-Y23
03.C8
-Y24
Inlet shutdown valve - Auto reset (O18)
03.C9
-Y25
Inlet shutdown valve - Manual reset (O9)
03.C10
Table 6 - Controller inputs
Table 7 - Controller oputputs
Description
Relay
Description
Terminal
3
Emergency stop
4 (A)
Run coil
48 (A)
5 (B)
Starter relay
AFT Manual
8 (E)
Circuit breaker trip
49 (B)
1st spillage sensor
50 (C)
Free
9 (F)
Water in fuel
10(G)
Flashing light
51 (D)
ELR/ITR alarm
11 (H)
52 (E)
2nd spillage sensor
AUT
53 (F)
AFT overfilling
13 (J)
AFT
54(G)
Coolant level
55 (H)
AUT Manual
15 (A)
Water in fuel
16 (B)
Parked Regeneration
17 (C)
Remote Start
18 (D)
Ready Status
19 (E)
Dual frequency
20 (F)
Fuel level sensor
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