Periodic Maintenance; Periodic Replacement Table; Protect Your Investment With Toyota Genuine Parts - Toyota 02-8FGF15 Manuel De L'opérateur

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PERIODIC MAINTENANCE

Periodic inspection and maintenance are neces-
sary to keep your Toyota industrial vehicle run-
ning smoothly. The designated number of hours
in the inspection cycle are as follows.
Daily (pre-operation check) ....Every 8 hours
Weekly .....................................Every 40 hours
6 weeks ...................................Every 250 hours
3-month ..................................Every 500 hours
6-month ...............................Every 1,000 hours
Annually..............................Every 2,000 hours

PERIODIC REPLACEMENT TABLE

REPLACEMENT PERIOD (Accumulated hours of operation
or monthly periods of operation, whichever comes sooner.)
Engine oil
Engine oil filter
Coolant (except LLC, LLC is every 2 years)
Air cleaner element
Fuel filter
Torque converter oil
Torque converter oil filter
Differential gear oil
Hydraulic oil
Hydraulic oil filter
Wheel bearing grease
Spark plugs
Master cylinder, wheel cylinder cap and seals
Brake fluid
DPF inline filter (Option)
Power steering hose
Power steering rubber parts
Hydraulic hose
Reserve tank hose
Fuel hose
Torque converter rubber hose
Forks damper (Option)
Chain
DPF muffler filter (Option)
DPF air cleaner (Option)
Hydraulic oil pump seal
Swing lock cylinder
Catalytic muffler (Option)
3-way catalytic muffler (Option)
en-58
If operation time exceeds 250 hours within 6
weeks use the number of hours as the guide for
performing periodic inspection. Pre-operation
checks and weekly inspections should prefera-
bly be performed by the user. 6 week, 3-month,
6-month and annual inspection should be per-
formed by a Toyota dealer since high-level tech-
nology and special tools are required.
Refer to the periodic maintenance table to deter-
mine inspection and maintenance items and
inspection cycles.
Use only genuine Toyota parts for replacement
parts, and use the recommended types of lubri-
cants.
EVERY 6 WEEKS 3 6 12 MONTHS
EVERY 250 500 1000 2000 HOURS
*1  ← ←
*1  ← ←
 ← ←

 ←
 ←
 ←

 ←
*1  ←

 ←

 ←
 ←
(Every 2 years)
(Every 2 years)
(Every 2 years)
(Every 2 years)
(Every 2 years)
(Every 2 years)
(Every 2 years)
(Every 3 years)
(Every 3 years)
(Every 2 years)
(Every 3 years or 6,000 hours)
(Every 10,000 hours)

(Every 5 years)
Note:
• In case of the hard operating condition, the service interval of 170 hours or 1 month may be rec-
ommendable.
• *1:Change the engine oil and oil filter of new vehicles at 6 weeks or 250 hours.
• Applicable engine models: 4Y, 1DZ-III, 3Z
• Engine oil is limited to those vehicles using engine oil with following or higher grades:
Gasoline engines: API class SL or better
Diesel engines: API class CF-4 or better
PROTECT YOUR INVERSTMENT WITH TOY-
OTA GENUINE PARTS
Why gamble with your valuable assets? When your forklift needs periodic maintenance - as every
forklift does - you need Toyota Genuine Parts.
The same parts used on Toyota assembly lines - meeting the same tough Toyota standards for "PER-
FORMANCE", "DURABILITY", and "SAFETY".
TOYOTA GENUINE PARTS
Offer Excellent Dust-catching Performance
on:
e.g.Air Element, Torque converter Oil Filter
Return Oil Filter, Engine Oil Filter
Fuel Filter
TOYOTA GENUINE PARTS
Offer Supreme Durability on:
e.g.Clutch Disc
Radiator Hose
V Belt
TOYOTA GENUINE PARTS
Offer Added Safety on:
e.g.Lift Roller
Lift Chain
Tie-rod End
Brake Shoe
Call your Toyota authorized shop for after-sale service.
With high quality TOYOTA genuine parts and superior service
technology, Toyota help keep customers forklifts in the best
condition for efficient work and higher productivity. We
deliver satisfaction to the customers with Toyota genuine part.
IF YOU USE A NON-GENUINE
ENGINE OIL FILTER:
1. Clogging may result, which can lead to engine
seizure.
2. The engine oil may become dirty faster,
necessitating frequent oil changes.
3. It can pass dirty oil to the engine, causing
engine wear.
IF YOU USE A NON-GENUINE RADIA-
TOR HOSE:
1. The hose may wear out extremely rapidly.
2. The hose may be susceptible to water
leakage, necessitating frequent replacement.
IF YOU USE A NON-GENUINE BRAKE
SHOE:
1. Braking performance may be excessive,
insufficient, or erratic, which is dangerous.
2. The brakes may drag. wasting fuel or
battery power.