01_A5028-0EA04_En.fm 2 ページ 2012年12月6日 木曜日 午後12時42分
ENGLISH
CONTENTS
Note to Operators and Supervisors ....................................................................................................... 2
Before Initial Operation ........................................................................................................................ 2
Caution Plates ....................................................................................................................................... 6
Main Components............................................................................................................................... 10
Instruments.......................................................................................................................................... 11
Switches and Levers ........................................................................................................................... 21
Body Components............................................................................................................................... 32
Pre-Operation Check........................................................................................................................... 45
Before Garaging the Vehicle............................................................................................................... 51
Weekly Maintenance........................................................................................................................... 51
Self Servicing...................................................................................................................................... 53
Fuel Tank Check ................................................................................................................................. 56
Frame Serial Number.......................................................................................................................... 56
How to Read the Name Plate .............................................................................................................. 57
Lubrication Chart ................................................................................................................................ 57
Periodic Maintenance ......................................................................................................................... 58
Periodic Replacement Table ............................................................................................................... 58
Periodic Maintenance Table................................................................................................................ 59
Service Data ........................................................................................................................................ 63
LPG Device (Option).......................................................................................................................... 65
Wheel & Tire ...................................................................................................................................... 73
Vehicle Dimensions ............................................................................................................................ 74
NOTE TO OPERATORS AND SUPERVISORS
This manual explains the correct operation and maintenance of Toyota Industrial vehicles as well as
daily lubrication and periodic inspection procedures.
Please read this manual thoroughly even though you may already be familiar with other Toyota
Industrial vehicles because it contains information which is exclusive to this series of vehicles. The
manual has been produced based on a standard vehicle. However, if you have questions on other
types, please contact your Toyota Industrial vehicle dealer (Toyota dealer).
In addition to this manual, it is essential that you review the separate publication entitled
"Operator's Manual for Safety Operation" for forklift vehicle operators. It contains important
information about the safe operation of forklift vehicles. Toyota reserves the right to make any
changes or modifications of specifications in this manual without giving previous notice and without
incurring any obligation.
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BEFORE INITIAL OPERATION
•
Please read this manual thoroughly. This
will give you a complete understanding of
Toyota industrial vehicles and permit you to
operate them correctly and safely.
Correct handling of new vehicles promotes
performance and extends service life. Drive
with special caution while becoming famil-
iar with a new vehicle.
In addition to the standard operating proce-
dures, pay attention to the following safety
items.
•
Please acquire thorough knowledge of the
Toyota Industrial vehicle. Read the opera-
tor's manual thoroughly prior to operating
the vehicle. Get to know its operation and
components. Learn about the safety devices
and accessory equipment and their limits and
precautions. Be sure to read the caution plate
attached to the vehicle.
•
Please learn safe driving points and safety
management. Understand and maintain
working area traffic rules. Ask the work area
supervisor about any special working pre-
cautions.
•
Wear
neat
clothing
for
operation.
Improper clothing for vehicle operation may
interfere with smooth operation and cause an
unexpected accident. Always wear appropri-
ate clothing for easy operation.
•
Please keep away from live electric power
lines. Know the locations of inside and out-
side power lines and maintain sufficient dis-
tance.
•
Be sure to perform pre-operation checks
and periodic maintenance. This will pre-
vent sudden malfunctions, improve work
efficiency, save money and insure safe work-
ing operation.
•
Always warm up the engine before start-
ing operation.
•
Be sure to avoid forward tilt when the
forks are elevated with a load. In the worst
case, this will cause overturning due to poor
stability resulting from forward shifting of
the center of gravity.
•
Never attempt traveling when the forks
are elevated with a load beyond the speci-
fied height. Traveling with a load on the
forks elevated beyond the specified height
may cause overturning due to the upward
shift of the center of gravity. Keep the forks
weight at 10-20cm (6-8in) above the ground
when traveling.
•
Please avoid overloading or uneven load-
ing. Overloading or an uneven load is dan-
gerous. If the center of gravity is not evenly
distributed, i.e. nearer to the front side of the
load and the load is below the maximum,
limit the load weight according to the load
rating table.
•
If you hear any unusual noise or sense
anything unusual, stop, inspect and repair
immediately.
•
Be sure to observe the correct operating
procedures and precautions for the opera-
tion of vehicles equipped with power
steering and power brakes.
•
If the engine stops during traveling, this
will affect the operation. Stop the vehicle
in a safe place as described below. Steering
operation becomes heavy because the power
steering becomes ineffective. Operate the
steering wheel more firmly than usual.
•
Please use only the recommended types of
fuel and lubricants. Low-grade fuel and
lubricants will shorten service life.
Diesel fuel
Recommendation
Use diesel fuel with a cetane index of 46 or
more and a sulfur content of not more than
10 ppm that is based on European diesel fuel
standard EN590/2009.
Caution
Caution
In winter, use winter diesel fuel to prevent
clogging of the fuel filter caused by paraffin
precipitation.