Before Garaging The Vehicle; Weekly Maintenance - Toyota 02-8FGF15 Manuel De L'opérateur

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BEFORE GARAGING THE VEHICLE

Remove dirt from all vehicle components and
then perform the following.
1. Inspect for oil or water leakage.
2. Inspect each component for warping,
scratches, dents or cracks.
3. Clean the air filter element and lubricate
parts as required.
4. Raise the forks all the way up and down to
lubricate the inside of the lift cylinder.

WEEKLY MAINTENANCE

(1)
(1) Element
Caution Caution
Even a small malfunction can cause a serious
accident.
Do not operate the vehicle until repairs have
been completed.
If you sensed anything unusual during opera-
tion, notify the supervisor.
Inspect the items below in addition to the pre-
operation items. Have necessary adjustments
or replacements performed at a Toyota dealer.
Please inspect the vehicles thoroughly to
insure safety and pleasant working conditions.
Weekly (40-hour) inspection items
Air cleaner - clean
Fan belt - inspect
Torque converter oil level - check
Battery electrolyte level -check
Bolts and nuts - retighten
Mast and steering linkage - grease
Chain Lubrication - engine oil
Air cleaner cleaning
The element can be taken out after removing
the three catches fixing the element.
Element cleaning
1. Tap the element filter paper lightly with-
out causing any damage or blow dust off
with compressed air (7 kg/cm 2 or less)
from inside.
2. After element cleaning, remove any dust
in the evacuator valve.
Note:
• Always replace the element if the filter
paper is torn or damaged.
• Wash the element if heavily contaminated.
(1)
(1) Evacuator valve
4Y Engine 1DZ-III, IDZ-II, 3Z Engine
How to wash the element
1. Soak the element in water containing
neutral detergent for approximately 30
minutes and then wash. Use care not to
scratch the filter paper.
2. After washing, rinse the element with
clean water (water pressure less than 2.8
kg/cm 2 ).
3. Allow to dry naturally or use a dryer
(cold air). Never use compressed air or
flame.
Note:
• The element should be replaced after wash-
ing six times or after it is used for one year.
• It is unnecessary to clean the inside ele-
ment when cleaning the double cyclone air
cleaner.(Option)
Only clean the outside element.
It is essential to replace both outside and
inside elements, in time of replacement.
Fan belt inspection
Inspect the fan belt for cracks, fraying and ten-
sion.
If any abnormalities are found, have the belt
replaced or adjusted at a Toyota dealer.
Refer to service data for tension.
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