Lincoln Quicklub 203 DC Instructions De Service page 25

User Manual
Operating Instructions
Introduction
Explanat ion of Symbols Used ................ ...................... ...... 2
User's Responsibility ...... ....................... ...................... ...... 2
Environmental Protection ...................... ...................... ...... 2
Service ..... ........ .............. ....................... ...................... ...... 2
Safety instructions
Appropriate Use ............. ....................... ...................... ...... 3
Misuse ...... ........ .............. ....................... ...................... ...... 3
Exclusion of Liabili ty . ....................... ...................... ...... 3
Regula tions for Preve ntion of Accidents ...................... ...... 3
General Safety Instructions ................... ...................... ...... 3
Operation, Maintenance and Re pair ...... ...................... ...... 3
Repair . ........ .............. ....................... ...................... ...... 4
Disposal .................... ....................... ...................... ...... 4
Ope ration with bayonet plug ............ ...................... ...... 4
Installation ........ .............. ....................... ...................... ...... 4
ADR .......... ...................... ....................... ...................... ...... 4
ADR Installation
Specifications ... .............. ....................... ...................... ...... 5
Lines ... ........ .............. ....................... ...................... ...... 5
Certificate . ........ .............. ....................... ...................... ...... 5
Mounting of the Pump - Areas of Risk .. ...................... ...... 6
Description
The Quicklub 203 central lubrication pump ................. ...... 7
Low-level control (option) ................. ...................... ...... 7
For further information refer to:
Use r Manua l Progressive Metering De vices for Grease and Oil, model SSV, SSVM and SSV D
Use r Manua l for "Electronic Control Units" of pump 203:
- Printe d Circuit Boa rd 236-13891-1 - Model V10-V13
- Printe d Circuit Boa rd 236-13857-1 - Model H
- Printe d Circuit Boa rd 236-13870-3 - Model M 08-M 15
- Printe d Circuit Boa rd 236-13870-3 - Model M 16-M 23
- Control Unit PSA 02
- Externa l Control Unit 236-13894-1
Installation Instructions
Parts Catalogue
Parts Catalogue Pump 203
Use r Manua l P203 AC
Use r Manua l P203 with 15 litre Reservoir
Use r Manua l P203 with Follower Plate
Lubricants
1)
The model designation of the printed circuit board is part of the pump model designation code mentioned on the pump nameplate.
Example : P 203 - 2XN - 1K6 - 24 - 1A1.10 - M08, - V10, - H or ...
LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Table of Contents
Page
Mode of Operati on
Pump elements with fixed lubricant output .... ............... ...... 8
Pump e lement B7 with Bypass-Check Valve ......... ...... 9
Pump element with adjust able lubricant output ............ ...... 9
Se tting of lubricant output .. ...................... ............... .... 10
Pressure Re lief Valve ............. ............... ....... ............... .... 11
without grease return ......... ...................... ............... .... 11
with grease return (optional) ............. ....... ............... .... 11
Return Line Connection .......... ............... ....... ............... .... 12
Control Unit ....... ...................... ...................... ............... .... 12
Commissioning . ...................... ............... ....... ............... .... 12
Maintenance, Repair and Tests
Maintenance ..... ...................... ............... ....... ............... .... 13
Pump Filling . ...................... ............... ....... ............... .... 13
Ele ctrical Connection .............. ...................... ............... .... 14
Operation with bayonet plug ............. ....... ............... .... 14
Repair ............... ...................... ...................... ............... .... 14
Pump ........... ...................... ...................... ............... .... 14
Replace pump e lement ..... ...................... ............... .... 15
Tests ................. ...................... ...................... ............... .... 15
Operational Test /
Triggering a n Additional Lubrication ........ ............... .... 15
To Che ck the Pressure Relief Valve ........ ............... .... 15
Troubleshooting .................... ............... ....... ............... .... 16
Technical Data
Rating ............... ...................... ...................... ............... .... 17
Ele ctrical Data ... ...................... ...................... ............... .... 18
Connection Dia grams ........ ...................... ............... .... 18
EC Declaration of conformity ..................... ............... .... 21
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2.1EN-38002-I10
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