FOREWORD
This manual contains important information to help you properly install, operate, and maintain your hoist for maximum performance, economy
and safety.
Please study its contents thoroughly before putting your hoist into operation. By practicing correct operating procedures and by carrying out
the recommended preventive maintenance suggestions, you will experience long, dependable, and safe service. After you have completely
familiarized yourself with the contents of this manual, we recommend that you carefully file it for future reference.
The information herein is directed to the proper installation, use, care, and maintenance of the hoist and does not comprise a handbook on the
broad subject of rigging.
Rigging can be defined as the process of lifting and moving heavy loads using hoists and other mechanical equipment. Skill acquired through
specialized experience and study is essential to safe rigging operations. For rigging information, we recommend consulting a standard
textbook on the subject.
TABLE OF CONTENTS
SAFETY PRECAUTIONS.............................................................
FOREWORD.................................................................................
GENERAL INFORMATION...........................................................
Specifications......................................................................
Permanent sound pressure level........................................
Disposal...............................................................................
INSTALLATION.............................................................................
Unpacking Information........................................................
Installing Batteries...............................................................
Checking Limit Switch Operation........................................
Initial Chain Oiling...............................................................
OPERATING INSTRUCTIONS.....................................................
General................................................................................
Hoist....................................................................................
Batteries and Chargers.......................................................
Remote Control...................................................................
Remote Control LED Indicators and Alerts.........................
ONE-KEY
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TM
Electrical Disconnect Key...................................................
Safe Operating Instructions and Procedures......................
INSPECTION.................................................................................
Preventive Maintenance......................................................
Suspension Inspection Criteria...........................................
Hook Removal Criteria........................................................
Inspecting the Load Chain..................................................
Removal and Installation of Load Chain.............................
MAINTENANCE............................................................................
Load Limiter........................................................................
Hoist Lubrication.................................................................
Exterior Finish.....................................................................
Brake Cleaning and Replacement......................................
TROUBLESHOOTING..................................................................
MANUAL LOWERING PROCEDURE..........................................
TECHNICAL DATA.......................................................................
Torque Specification............................................................
ORDERING INSTRUCTIONS.......................................................
EU DECLARATION OF CONFORMITY.......................................
BatteryStar
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P/N: 192097707YLEM June 2024