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INTRODUCTION
SYMBOLS FOR DEVICES COMPLYING WITH EUROPEAN AND NON
EUROPEAN STANDARS ................................................................................... I
SCOPE OF THE MANUAL AND EXPLANATION OF USED
SYMBLOS ........................................................................................................... I
HOW TO USE THIS MANUAL .......................................................................... III
AGENT AND MANUFACTURER IDENTIFICATION ...................................... VII
1
GENERAL INFORMATION
1.1.
GENERAL AND SAFETY INFORMATION ....................................... 1.1
1.2.
MACHINE PRESENTATION ............................................................... 1.3
1.3.
MACHINE IDENTIFICATION .............................................................. 1.5
1.4.
ADDRESS FOR CORRESPONDENCE ........................................... 1.7
1.5.
ENCLOSED DOCUMENTATION ....................................................... 1.7
2
TECHNICAL SPECIFICATIONS
2.1.
MACHINE DESCRIPTION .................................................................. 2.1
2.2.
TECHNICAL DATA ............................................................................... 2.7
2.2.1
Operating dimension ............................................................ 2.7
2.2.2
Sanding belts ........................................................................ 2.7
2.2.3
Belt .......................................................................................... 2.9
2.2.4
Roller, roller and pad combined and pad working units .. 2.9
2.2.5
Pneumatic system .............................................................. 2.11
2.2.6
Air suction system ............................................................... 2.11
2.3.
OPTIONAL TECHNICAL SPECIFICATIONS ........................................ 2.13
2.3.1
Roller, roller and pad combined and pad working units ...... 2.13
2.3.2
Oscillating blowers unit ........................................................ 2.13
2.4.
NOISE LEVELS ................................................................................... 2.21
2.5.
DUST EMISSION ................................................................................. 2.23
2.7.
ARRANGEMENT. AND SPECIFICATION OF THE
SAFETY PLATES .............................................................................. 2.25
2.8.
ARRANGEMENT AND DESCRIPTION OF BASIC EMERGENCY .....
DEVICES AND SAFETY DEVICES ................................................ 2.29
3
SAFETY INFORMATION - SAFE WORKING CONDITIONS
3.1.
SAFETY REGULATIONS .................................................................... 3.1
3.2.
SAFETY RULES FOR HANDLING .................................................... 3.1
3.3.
SAFETY RULE FOR ADJUSTMENT AND OPERATION ................. 3.3
3.4.
SAFETY RULES FOR MAINTENANCE ............................................. 3.9
3.5.
OTHER DANGERS .............................................................................. 3.9
4
INSTALLATION
4.1.
TRANSPORT AND PACKING ............................................................. 4.1
4.2.
UNPACKING AND CLEANING ........................................................... 4.1
4.3.
MACHINE POSITIONING ................................................................... 4.3
4.4.
LIFTING AND ASSEMBLY ................................................................... 4.5
4.5.
LEVELLIING ......................................................................................... 4.7
4.6.
ELECTRIC CONNECTION ..................................................................... 4.7
4.7.
PNEUMATIC CONNECTION ................................................................. 4.11
4.8.
DUST SUCTION - CONNECTION TO THE
SYSTEM .............................................................................................. 4.13
5
MACHINE SETTING UP
5.1.
SANDING BELT ASSEMBLY AND DISASSEMBLY ................... 5.1
5.2.
PAD ASSEMBLY - DISASSEMBLY ............................................... 5.5
5.3.
ALIGNMENT OF THE WORKING UNITS EQUIPPED
WITH ROLLER ............................................................................... 5.7
5.4.
ADJUSTING THE DRIVING ROLLER .......................................... 5.9
5.5.
ADJUSTING THE STANDARD PAD .......................................... 5.11
5.6.
SANDING BELT OSCILLATION CONTROL AND
ADJUSTMENT ................................................................................ 5.15
5.7.
BELT CENTERING ADJUSTMENT ................................................. 5.19
5.8.
AUTOMATIC POSITIONER
(OPTIONAL DEVICE) SETTING .................................................... 5.21
6
OPERATING AND USE
6.1.
CONTROL BOARD ............................................................................ 6.1
INDEX
6.1.1 BASIC CONTROL FUNCTIONS ............................................... 6.3
6.1.2 BASIC MODULE CONTROL FUNCTIONS ............................... 6.5
6.1.2.1 FEED .................................................................................... 6.5
6.1.2.2. WORKING THICKNESS ....................................................... 6.5
6.1.3. TOOL MOTOR START CONTROLS AND FUNCTIONS ............ 6.7
6.1.4 MACHINING HEADS ON/OFF CONTROLS .............................. 6.9
6.2.
CONTROLS OUT OF THE CONTROL BOARD ................................ 6.11
6.3.
MACHINE START UP ...................................................................... 6.13
6.4.
EMERGENCY STOP ....................................................................... 6.15
6.5.
MACHINE STOP AT THE END OF THE WORKING CYCLE ............ 6.15
6.6.
USE OF THE WORK TABLE AUTOMATIC
POSITIONER (OPTIONAL) ............................................................. 6.17
6.7.
AUTOMATIC SYNCHRONISED OPERATION OF
THE PAD (OPTIONAL) .................................................................... 6.19
6.8.
OSCILLATING BLOWER OPERATION (OPTIONAL) ....................... 6.23
6.9.
SANDING BELT BREAK-WORKPIECE JAMMING .......................... 6.25
7
MAINTENANCE
7.1.
GENERAL MACHINE CLEANING ............................................... 7.1
7.2.
SCHEDULED MAINTENANCE .................................................... 7.3
7.3.
CONVEYOR BELT ....................................................................... 7.15
7.4.
TABLE LIFTING CHAIN STRETCHING ..................................... 7.17
7.5.
CONVEYOR BELT FEED UNIT ...................................................... 7.17
7.6.
TABLE LIFTING UNIT .................................................................... 7.23
7.7.
LUBRIFICANT COMPARATIVE TABLE ........................................... 7.27
7.8.
WORKING UNIT BELT TENSIONING ............................................ 7.29
7.9.
SANDING BELT PRESERVATION .................................................. 7.31
7.10.
SAFETY AND EMERGENCY DEVICES CONTROL ....................... 7.33
7.11.
REMOVAL - STORAGE - DEMOLITION ........................................ 7.37
7.12.
EMERGENCY SITUATIONS ........................................................... 7.37
8
TROUBLE SHOOTING GUIDE
8.1.
POSSIBLE TROUBLES, CAUSES, CURES ................................ 8.1
8.2.
TROUBLES DURING WORKING ................................................ 8.11
9
SPARE PARTS REPLACEMENT
9.1.
REPLACEMENT OF THE SANDING BELT ................................. 9.1
9.2.
PAD REPLACEMENT ....................................................................... 9.1
9.3.
REPLACEMENT OF DRIVING BELTS ............................................. 9.3
X
ENGLISH
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