Publicité
1636 0335 19
Applicable au Qc3212
Table 1 - Index
Description
Sheet
1
Index
2
Power supply, open/close GB/MB, engine
3
Customer terminals
4
Power circuit
5
Sockets and powerlocks options
6
After treatment
Table 2 - Cross-section legend
Cross
Size
Wire Type
section
Size
aa
0,5 mm²
H05 V-K
a
1 mm²
H05 V-K
1,5 mm²
b
H07 V-K
2,5 mm²
c
H07 V-K
d
4 mm²
H07 V-K
e
6 mm²
H07 V-K
f
10 mm²
H07 V-K
g
16 mm²
H07 V-K
h
25 mm²
H07 V-K
i
35 mm²
H07 V-K
j
50 mm²
H07 V-K
k
70 mm²
H07 V-K
l
95 mm²
H07 V-K
ax
0,5 mm²
BELDEN 9271
gx
EPR-CSP (BS6195)
16 mm²
EPR-CSP (BS6195)
hx
25 mm²
EPR-CSP (BS6195)
ix
35 mm²
jx
EPR-CSP (BS6195)
50 mm²
EPR-CSP (BS6195)
kx
70 mm²
EPR-CSP (BS6195)
lx
95 mm²
Table 4- Optional equipment
Option
Description
Earth leakage relay
O4
Earth leakage relay (RCMA 420)
O5
O6
Insulation monitoring relay
O7
Battery charger
O8
Coolant heater
O9
ISV - Manual reset
O10
Weekly timer
O11
Powerlocks - Single (1x5P)
O12
Sockets
O13
Fleetlink Corebox
Powerlocks - Double (2x5P)
O14
Automatic urea transfer (AUT)
O15
O16
Cold weather
O17
Smart box
O18
ISV - Auto reset
O22
ZBP Connector
O23
Automatic fuel transfer (AFT)
Table 5 - Circuit breaker & power cables info
Q1 (In)
QAS
Ir
Im
T1-T2-T3
0,9xIn=225A
3,5xIn
150
250A
250/5A
200
400A
0,7xIn=280A
4xIr
400/5A
Table 3 - Wire
Table 6 - Controller inputs
colour legend
Description
Terminal
Colour
Emergency stop
3
0
Black
Ana A
Fuel level
1
Brown
Ana B
GB trip
2
Red
Ana C
Fuel level switch (AFT)
Orange
3
A
Diagnostic mode
4
Yellow
B
1st spillage sensor (lower)
5
Green
C
Fan fail
6
Blue
D
ELR/ITR
7
Purple
E
2nd parameter (dual frequency)
8
Grey
F
VDS fail
9
White
G
GB closed feedback
2nd Spillage sensor (upper)
H
I
Coolant level switch
Parked regeneration switch
J
K
Remote start
L
MB closed feedback
Table 7 - Controller oputputs
Relay
Description
A
Run coil
B
Start
GB opening order
E
F
GB closing order
G
AFT
H
AUT
I
ISV pull (auto)
J
ISV pull (manual)
K
ISV hold (auto)
L
Free
Table 8 - Component list
Tag
Description
Wire size X
Wire size Z
jx
hx
-A1
Control unit
kx
ix
-B2
Fuel level sensor
-B3
Coolant level switch
-D2
Diode - 1st spillage sensor (lower)
-D3
Diode - 2nd spillage sensor (upper)
-F1
Fuse - 2A
-F2
Fuse - 2A
-F3
Fuse - 2A
-F4
Fuse - 2A
-F5
Fuse - 2A
-F6
Fuse - 2A
-F10
Circuit breaker - 10A
Fuse - 2A (O7)
-F20
Fuse - 5A (O8)
-F21
Fuse - 2A (O13)
-F27
-G1
Battery 1
-G2
Battery 2
-G3
Alternator battery charger
-G4
Three phase alternator
-J3
FPT Interconnection Box
-J7
FPT Interconnection Box
-J9
FPT Interconnection Box
Start relay (interface box)
-K1
Starter relay control (interface box)
-K2
Relay 12V 1CO - Forced regeneration blocking
-K4
Relay 230V 2CO - ELR/ITR trip
-K7
Relay 12V 2CO - Run coil On
-K8
Relay 12V 1CO - Open GB
-K14
-K15
Relay 12V 1CO - Close GB
-K24
Relay 12V 1CO - ISV (O9/O18)
-K27
Relay 12V 1CO - Smartbox (O17)
-KT1
Timer relay (battery disconnection)
-L1
Battery switch lamp
-L15
Lamp - AUT (O15)
Lamp - AFT (O23)
-L23
-M0
Starter motor
Motor - Main cooling system
-M1
Motor - Secondary cooling system
-M2
ECU (connection done by FPT)
-N1
-N2
AVR
-N3
PT100 4-20mA Converter
-N22
Earth leakage relay (O4)
-N23
Earth leakage relay RCMA 420 (O5)
-N24
ITR - Insulation monitoring relay (O6)
-Q1
Circuit breaker - Main (motorized)
-Q2..Q11 Circuit breaker - Sockets (O12)
-Q15
Circuit breaker - VSD
-Q16
Circuit breaker - secondary cooling system motor
-Q17
Circuit breaker - Motorized breaker
Coolant heater - 500W (O8)
-R21
Air heater (O16)
-R26
-R27
Wire heater
Battery switch
-S1
1st Spillage sensor (lower)
-S2
-S3
Emergency stop - Cubicle
-S4
2nd Spillage sensor (upper)
-S5
Switch - AFT (O23)
-S6
Switch - Water in fuel
-S9
DEF forced regeneration switch
-S10
Switch ON/OFF
-S11
Switch - Diagnostic mode
- 180 -
Table 8 - Component list
Tag
Description
Location *
Key switch - Dual frequency
02-05.A
-S12
02.F5
-S15
Switch - AUT (O15)
02.F5
-S22
Switch - ELR (O4)
03.B2
-S23
Switch - RCMA420 (O5)
03.B4
-Sx
Switch - Remote start
04.B9
-T1
Current transformer
04.B9
-T2
Current transformer
04.B9
-T3
Current transformer
Earth leakage relay torus (O4)
04.B7
-T22
RCMA 420 torus (O5)
04.B8
-T23
PT100 - Coolant temperature
04.B8
-TT1
Smartbox (O17)
02.D1
-U3
04.C7
-U1
VSD
Battery charger (O7)
03.D6
-U20
03.B1
-U27
Fleetlink (O13)
02.F1
-X1
Terminal board
02.F1
-X2..X11
Socket 1PH/3PH - 16A to 125A (O12)
02.F3
-X12
Powerlocks (O11)
04.A5
-X13
Power distribution device (O12)
02.F2
-X14
Connector - Fuel level sensor
02.F7
-X15
Connector - Coolant level switch
Powerlocks - Double (2x5P) (O15)
02.F7
-X16
Connector - Engine diagnostic (FPT interface box)
02.F2
-X17
02.F2
-X19
Connector - Cold weather
Connector - Cubicle-engine wire harness
02.C3
-X20
Connector - 1st Spillage Sensor (lower)
04.E4
-X21
Terminal strip - Control cubicle connections
02.B1
-X23
02.D2
Terminal strip - Socket CB trip coil
-X24
02.C2
-X25
Terminal strip - Customer terminals
03.C4
-X28
Connector - Coolant heater (O8)
02.C2
-X29
Connector - 2nd spillage sensor (upper)
02.C2
-X30
Connector - Power management system
02.F3
-X32
Connector - ISV (O9/O18)
02.C4
-X33
Connetor - Coolant temperature (PT-100)
02.C3
-X34
Connector - Smartbox
02.F2
-X35
Connector - ZBP
Connector - Main cooling system
05.F1
-X38
Connector - Secondary cooling system
05.F2
-X39
Connector - Urea system
02.F3
-X40
Connector - Urea quality sensor
04.A4
-X41
02.C6
-X42
Connector - Urea tank level
04.E7
-X43
Connector - Urea supply module
04.E8
-X44
Connector - SCRoF 3-way valve
04.E9
-X45
Connector - CAN termination
04.E5
-X50
Connector - After treatment system
05.C
-X51
Connector - SCRoF Downstream NOX sensor
04.D1
-X52
Connector - DOC upstream NOX sensor
04.D3
-X53
Connector - SCRoF Delta pressure
Connector - DOC downstream temperature
04.D3
-X54
Connector - SCRoF upstream temperature
02.F10
-X55
Connector - SCRoF downstream temperature
02.F8
-X56
Connector - DOC upstream temperature
04.B5
-X57
Connector - DEF dosing module
02.F1
-X58
Inlet shutdown valve - Auto reset (O18)
02.F3
-Y24
02.B1
-Y25
Inlet shutdown valve - Manual reset (O9)
02.F4
02.B3
06.E10
03.D4
02.C1
03.D2
Location *
03.D3
02.B3
04.E7
04.E8
03.F8
04.B6
04.B6
04.B6
04.D7
04.D8
02.F6
02.A10
04.E1
04.B6
03.A1
04.G6
05.D
05.C1
05.A3
02.F5
02.F5
05.C2
02.F7
02.E8
02.E1-9
02.F3
02-05
05.B
03.F6-10
02.E10
02.E4
03.F10
02.E9
02.E6
02.E4
03.C9
04.F1
04.F3
06.D2
06.F2
06.F3
06.F4
06.F5
06.F2
06.D7
06.F6
06.F7
06.F7
06.F8
06.F8
06.F8
06.F9
06.F9
02.F9
02.F9
* 04.D8
Sheet
Row
Column
Publicité
