Publicité
1636 0315 20
Applicable au Qc4004
Table 1 - Index
Description
Sheet
1
Index
Power supply, open/close GB/MB, engine
2
Inputs, outputs, display
3
4
Customer terminals
5
Power circuit
Sockets and powerlocks options
6
After treatment system circuit
7
Table 5 - Circuit breaker & power cables info
QAS
Q1 (In)
Ir
Im
T1-T2-T3
Wire size X
150
250A
0,9xIn=225A
3,5xIn
250/5A
200
400A
0,7xIn=280A
4xIr
400/5A
Table 2 - Cross-section legend
Table 3 - Wire
colour legend
Cross
Size
Wire Type
section
Size
aa
0,5 mm²
H05 V-K
0
a
1 mm²
H05 V-K
1
b
1,5 mm²
H07 V-K
2
c
2,5 mm²
H07 V-K
3
d
4 mm²
H07 V-K
4
e
6 mm²
H07 V-K
5
f
10 mm²
H07 V-K
6
g
16 mm²
H07 V-K
7
h
25 mm²
H07 V-K
8
i
35 mm²
H07 V-K
9
j
50 mm²
H07 V-K
k
70 mm²
H07 V-K
l
95 mm²
H07 V-K
ax
0,5 mm²
BELDEN 9271
gx
16 mm²
EPR-CSP (BS6195)
hx
25 mm²
EPR-CSP (BS6195)
ix
35 mm²
EPR-CSP (BS6195)
jx
50 mm²
EPR-CSP (BS6195)
kx
70 mm²
EPR-CSP (BS6195)
lx
95 mm²
EPR-CSP (BS6195)
Table 4- Optional equipment
Option
Description
2nd spillage sensor
O3
Earth leakage relay
O4
Earth leakage relay (RCMA 420)
O5
Insulation monitoring relay
O6
Battery charger
O7
O8
Coolant heater
O9
ISV - Manual reset
Weekly timer
O10
Powerlocks - Single (1x5P)
O11
O12
Sockets
O13
Fleetlink locator
Powerlocks - Double (2x5P)
O14
O16
Cold weather
O17
Smart box
O18
ISV - Auto reset
O22
ZBP Connector
Automatic fuel transfer (AFT)
O23
Table 8 - Component list
Tag
Description
-A1
Control unit
Display
-A3
-B2
Fuel level sensor
-B3
Coolant level switch
-F1
Fuse - 2A
-F2
Fuse - 2A
-F3
Fuse - 2A
-F4
Fuse - 2A
-F5
Fuse - 2A
-F6
Fuse - 2A
-F10
Circuit breaker - 10A
Fuse - 2A (O7)
-F20
Fuse - 5A (O8)
-F21
Fuse - 25A (AFT - O23)
-F26
Fuse - 2A (O13)
-F27
Wire size Z
Battery 1
-G1
jx
hx
Battery 2
-G2
kx
ix
Alternator battery charger
-G3
-G4
Alternator
-J3
FPT Interconnection Box
Colour
-J7
FPT Interconnection Box
Black
-J9
FPT Interconnection Box
Start relay (interface box)
Brown
-K1
Starter relay control (interface box)
Red
-K2
Orange
Relay 12V 1CO - Cold weather control (O16)
-K3
Relay 230V 2CO - ELR/ITR trip
Yellow
-K7
Relay 12V 2CO - Fuel relay ON
Green
-K8
Relay 12V 1CO - Open MB
Blue
-K11
Purple
Relay 12V 1CO - Close MB
-K12
Grey
Relay 12V 1CO - Open GB
-K14
Relay 12V 1CO - Close GB
White
-K15
Relay 12V 1CO - Automatic fuel transfer (AFT)
-K23
Relay 12V 1CO - ISV auto reset control (O18)
-K24
Relay 12V 1CO - Air heater control (O16)
-K26
relay 12V 1CO - Smartbox (O17)
-K27
Relay 12V 1CO - TM sensing changeover (O14)
-K200
Relay 24V 4NO+1NC - TM sensing relay (O14)
-K201
Relay 24V 4NO+1NC - TM sensing relay (O14)
-K202
Relay 24V 1CO - TM shutdown relay (O14)
-K203
Timer relay (battery disconnection)
-KT1
Battery switch lamp
-L1
-M0
Starter motor
AFT pump
-M5
ECU (connection done by FPT)
-N1
-N2
AVR
Power supply booster - 12V to 24V (O14)
-N14
Earth leakage relay RH99M
-N22
Earth leakage relay RCMA 420 (O5)
-N23
Insulation monitoring relay (O6)
-N24
-Q1
Motorized circuit breaker
-Q2..Q11 Circuit breaker - Sockets (O12)
-Q17
Circuit breaker - Motorized breaker
-R1
-R3
-R4
-R7
-R8
Coolant heater - 500W (O8)
-R21
Battery switch
-S1
1st Spillage sensor (lower)
-S2
Emergency stop - Cubicle
-S3
Table 8 - Component list
Tag
Description
Location *
2nd Spillage sensor (upper) (O3)
02-05.A
-S4
Switch - AFT (O23)
03.F9
-S5
DEF forced regeneration switch
02.F5
-S9
02.F4
-S10
Switch ON/OFF
Switch - Diagnostic mode
05.B6
-S11
Key switch - Dual frequency
05.B7
-S12
05.B7
-S22
Switch - ELR RH99M
Switch - RCMA420 (O5)
04.C3
-S23
04.C3
-Sx
Switch - Remote start
04.C3
-T1
Current transformer
02.D1
-T2
Current transformer
04.B3
-T3
Current transformer
Weekly timer
04.C2
-T4
Earth leakage relay torus
02.F8
-T22
RCMA 420 torus (O5)
03.E6
-T23
Smartbox (O17)
02.F1
-U3
Battery charger (O7)
02.F1
-U20
Fleetlink (O13)
02.F3
-U27
Fleetlink SmartBox (O17)
05.A4
-U28
Connector - Touch screen power supply
02.F2
-XA3.17
02.F7
-XA3.18
Connector - Touch screen - Ethernet 0
02.F6
-XA3.19
Connector - Touch screen - Ethernet 1
02.F2
-XA3.20
Connector - Touch screen - Ethernet 2
02.F2
-XA3.21
Connector - Touch screen - USB
Connector - Smartbox (O17)
03.C3
-XS6
Connector - GPS antenna (O17)
05.E2
-XS7
Connector - GSM antenna (O17)
02.C6
XS8
02.B2
-X1
Terminal board
Socket 1PH/3PH - 16A to 125A (O12)
02.B3
-X2..X11
Powerlocks (1x5P) (O11)
02.B3
-X12
Power distribution device (O12)
02.B4
-X13
02.F7
-X14
Connector - Fuel level sensor
02.F9
-X15
Connector - Coolant level switch
Powerlocks - Double (2x5P) (O15)
02.F8
-X16
Connector - Engine diagnostic
03.D7
-X17
03.D4
-X19
Connector - Cols weather
Connector - Cubicle-engine wire harness
04.C9
-X20
Connector - 1st Spillage Sensor (lower)
04.C8
-X21
Terminal strip - Control cubicle connections
04.D8
-X23
Terminal strip - Socket CB trip coil
02.C2
-X24
Terminal strip - Customer terminals
02.F3
-X25
Terminal strip - TM connection
02.F2
-X26
Terminal strip - TM power
02.F8
-X27
02.F3
-X28
Connector - Coolant heater
Connector - 2nd spillage sensor (upper)
05.A3
-X29
Connector - Power management system
04.C7
-X30
Connector - ISV Auto/Manual reset relay (O9/O18)
05.E5
-X31
Connector - ISV Auto/manual control (O9/O18)
05.E6
-X32
Connector - ZBP (O22)
05.E7
-X35
Connector - ISV Auto reset (O18)
05.E3
-X36
Connector - ISV Manual reset (O9)
06.C
-X37
Connector - AFT (O23)
05.D2
-X38
Connector - Smartbox supply
07.G2
-X34
Connector - TM control (O14)
02.B7
-X40
Connector - TM sensing (O14)
04.B7
-X41
Connector - Urea system
05.C1
-X60
Connector - Urea quality sensor
05.B2
-X61
02.E10
-X62
Connector - Urea tank level
Connector - Urea supply module
02.G1
-X63
Connector - SCRoF 3-way valve
02.F3
-X64
02.C6
-X65
Connector - CAN termination
- 173 -
Table 8 - Component list
Tag
Description
Location *
Connector - After treatment system
02.F4
-X50
03.C2
-X51
Connector - SCRoF Downstream NOX sensor
Connector - DOC upstream NOX sensor
03.D3
-X52
Connector - SCRoF Delta pressure
02.C1
-X53
Connector - DOC downstream temperature
03.D2
-X54
Connector - SCRoF upstream temperature
03.D2
-X55
Connector - SCRoF downstream temperature
05.E5
-X56
Connector - DOC upstream temperature
05.E6
-X57
Connector - DEF dosing module
04.F4
-X58
Connector - TM controls (O14)
05.B4
-X60
Connector - TM sensing (O14)
05.B5
-X61
05.B5
-Y23
Electrovalve - AFT
Inlet shutdown valve - Auto reset (O18)
03.D1
-Y24
Inlet shutdown valve - Manual reset (O9)
05.D6
-Y25
05.D6
03.C9
04.B2
03.D6
03.D6
Table 6 - Controller inputs
03.F9
03.F9
Description
Terminal
03.F10
MB open feedback
24
03.F10
25
MB close feedback
03.F10
GB open feedback
26
03.C8
27
GB close feedback
03.D9
Diagnostic mode
43
03.D10
2nd parameter
44
05.G4
45
Fan failure alarm
06.D
46
VSD failure alarm
06.C1
47
Remote start
06.A3
1st Spillage sensor (lower)
48
02.F5
49
ELR/ITR alarm
02.F4
TM changeover feedback
50
06.C2
2nd Spillage sensor (upper)
51
02.F6
52
Coolant level switch
02.F6
Emergency stop
118
02.E
Fuel level sensor (analog)
MI109
02.E3
02-05
Table 7 - Controller oputputs
06.D
Relay
Description
04.E2-6
Open MB
8
04.D3
11
Close MB
04.D7
Open GB
14
02.D10
17
Close GB
02.E4
TM changeover
57
04.E6
62
ISV Manual reset
02.F8
64
ISV Auto reset
02.F9
Fuel relay
119
04.B6
Starter relay
121
02.F9
02.F10
02.E7
02.E1
04.E8
Differences with the drawing mentioned in the box "Compare" or "Replaces".
04.E10
Settings of cubicle electrical components according to instruction 1640054960
07.D2
07.F2
07.F3
* 04.D8
07.F4
07.F5
Sheet
Row
07.F2
Column
Location *
07.D7
07.F6
07.F7
07.F7
07.F8
07.F8
07.F8
07.F9
07.F9
04.E7-8
04.E9
02.F8
02.F9
02.F9
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