Bearing; Traveling Motion Of The Trolley - KITO ER2 Serie Manuel Du Propriétaire

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Chapter 3
Troubleshooting
Troubleshooting (continued)

Bearing

Symptom
Unable to lift a load.
Strange noise
Traveling motion of the Trolley (common for motorized/manual trolley)
Symptom
Unable to travel due to
slipping of wheel
Unable to travel due to
slipping of wheel, or unable
3
to travel in uniform motion
Sounds abrasion sound
when running on a
curved rail
Unable to travel on the
curved rail
Unable to travel due to
wheel floating
Wheel unable to rotate
Meandering
Strange noise
116
Cause
Sticking, Breakage
Replace the bearing.
Deterioration
Replace the bearing.
Cause
Inclination of Travel Rail
Make sure that rail
gradient is within 1 degree.
Oil attachment on
Wipe off the attached
running surface of the rail
foreign matter.
Friction resistance
Apply small amount of oil
between wheel and rail
on the rail surface where
noise generates.
Interference of the trolley
Make sure that the rail
and the curved rail
curvature is larger than
the minimum turning
radius. (See P43, 48)
Pulling a load in an inclined
direction (floating wheel)
Defective gear
Remove the stain and
engagement
foreign matter on the
wheel and the gear.
Wrong adjustment of
Check the number
collar
of collars and their
assembled positions
Uneven abrasion of the
Check the abrasion of the
wheel
wheel
Deformation of wheel
Check the distortion of
wheel and damage of
running surface
Deterioration of wheel
Check if rolling noise
bearing
sounds when the wheel
is rotating.
Deformation and
Check the abrasion and
abrasion of the rail
deformation of the rail.
Remedy
Main factor
Use under hot
environment or
excessively frequent use
Use under hot
environment or
excessively frequent use
Remedy
Main factor
Improper installation of
Travel Rail
Use under the
environment likely to
attach foreign matter
Use of the curved rail
of curvature less than
minimum turning radius
Operating method
Ambient conditions,
environment
Incomplete checking
Traveling on curved rail
or unevenness of running
surface
Excessively frequent
collision with stopper or
unevenness of running
surface
Expiry of service life
Over load or expiry of
service life
Countermeasure
Avoid using under hot
environment or excessively
frequent use
Avoid using under hot
environment or excessively
frequent use
Countermeasure
Install the Travel Rail
correctly.
Clean the Travel Rail
regularly.
Do not use the curved rail of
curvature less than minimum
turning radius
Use the electric chain hoist
correctly.
Check regularly.
Assemble correctly.
Check regularly.
Replace the wheel
Use the electric chain hoist
correctly.
Replace the wheel bearing.
Replace the rail.
Use the electric chain hoist
correctly.

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