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2
ITEM(S) NEEDED
d.
The U-shaped Slots on the Mounting Bracket allow
for adjustability between the Pump and the mounting
bracket. Take both Hex Head Cap Screws (Item #16)
and place one 3/8" Belleville Washer (Item #12) on
each. The Hex Head Cap Screws will hold the Pump
in place along the U-shaped slots. Insert the bolts with
the washers in place so that they are partially installed
into the Mounting Holes on the Pump. The washers
should sit on the outside of the Mounting Bracket,
farthest from the Pump Assembly on the screws.
Hand tighten or use a 9/16" Wrench just until the
bolts are placed. It may be easier to first install the
screws and washers partially and then lower the Pump
Assembly to fit in the U-shaped slot on the brackets,
making sure the washer is closest to the screw head.
e.
Once partially installed, check the mounting location
and determine the final position of the Pump
Assembly and mounting bracket at the intended
mounting location.
3
f.
Once positioned, take a pen or similar marking
tool and mark the Mounting Surface where the
Reinforcing Bracket and Pump Bracket overlap at the
Mounting Hole on each side of the Pump Reservoir.
Also mark the bottom holes on the Pump Bracket. It
is recommended to mark all four Mounting Holes in
the Mounting Bracket.
g.
Set the Pump Assembly aside and use a Drill with a
1/8" Drill Bit to drill Mounting Holes in the Mounting
Surface at the marked locations.
NOTICE:
When drilling holes, especially into
fiberglass, it is helpful to first cover the surface with
masking tape. Use a 5/32" Drill Bit when drilling
into Fiberglass for the Pilot Holes. Masking Tape will
help keep the boat surface unmarked and help with
cleanup. Cover the surface and then mark the location
to drill. Once the pilot holes are drilled, remove the
masking tape before continuing installation.
©2020 Johnson Outdoors Marine Electronics, Inc.
#16 X 2
#12 X 2
INSTALLING THE HYdRAULIC PUMP
Belleville
Belleville
Washers
Washers
Hex Head
Hex Head
Cap Screws
Cap Screws
Alternate Pump
Alternate Pump
Assembly
Assembly
Mounting Holes
Mounting Holes
NOTICE:
The U-shaped slots and the larger holes on the
Pump Bracket may be used to mount the Pump Assembly
to the bracket. The holes used will depend on individual
mounting circumstances.
3f
Marked
Marked
Location
Location
Pump
Pump
Bracket
Bracket
3g
Drill Pilot
Drill Pilot
Holes
Holes
Marked
Marked
Location
Location
Mounting Surface
Mounting Surface
Reinforcing
Reinforcing
Bracket
Bracket
Mounting
Mounting
Surface
Surface
Marked
Marked
Location
Location
Mounting
Mounting
Surface
Surface
Marked
Marked
Location
Location
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