Sound
Pressure
Model No
Level
dBA
LS150R
LS300R
89
LS600R
LS600RGC
86
LA1500R
88
LS1500RGC
85
LS2000R
95
LS2000RGC
LS5000R
87
LS5000RGC
PS1000R
83
PS1000RGC
86
PS2400R
88
PS2400RGC
85
PS4000R
95
PS4000RGC
PS10000R
87
PS10000RGC
Notes:
1.
Sound measurements have been made in accordance with ISO 11201, ISO 3744-3746 and ISO 4871 test specifications for sound from pneumatic
equipment. Readings shown are based on the average noise level of each winch configuration, proportionate to the utilized time in a regular cycle.
2.
Lpc (Peak Sound Pressure) does not exceed 130 dB.
3.
Performance based on 6,3 bar operating pressure.
4.
Maximum Foundation Anchor Shear Force at One Capscrew, value based on use of recommended fastener grade and size.
Liftstar Series winches are air powered, planetary geared units designed
for lifting and pulling applications. The winch utilizes a spring applied
disc brake which is automatically engaged when the throttle is in the
neutral position or if there is a lack of air pressure. The output from the
externally mounted air gear motor is transmitted through a coupling and
shaft to the planetary reduction gear assembly. The planetary reduction
gear drives a ring gear which is connected to the wire rope drum through
the output shaft.
Prior to installing the winch, carefully inspect it for possible shipping
damage.
Winches are supplied fully lubricated from the factory.
Check oil levels and adjust as necessary before operating winch. Refer to
"LUBRICATION" section for recommended oils.
• Owners and users are advised to examine specific, local or other
regulations which may apply to a particular type of use of this
product before installing or putting winch to use.
Mounting
Mount the winch so the axis of the drum is horizontal and the motor vent
cap is no more than 15° off top vertical center. If the winch is to be
mounted in an inverted position or if the winch axis will be tilted more
than 10° from horizontal, contact your distributor or the nearest service
repair center for additional installation information.
1.
The winch mounting surface must be flat and of sufficient strength
to handle the rated load plus the weight of the winch and attached
equipment. An inadequate foundation may cause distortion or
twisting of the winch end covers and spacers resulting in winch
damage.
2.
Make sure the mounting surface is flat to within 0,127 mm (0,005
inch) per inch of drum length. Shim if necessary.
4
Winch
Sound
Nominal
Drum
Power
Overload
Barrel
Level
Setting
Diameter
(last layer)
dBA
kg
mm
180
103
360
140
720
99
102
1800
108
99
244
111
2400
273
102
6000
368
103
140
99
102
180
99
---
244
111
273
102
368
DESCRIPTION
Pullstar Series winches are air powered, planetary geared units provided
with a disengaging clutch and are designed for pulling applications only.
The winch utilizes a spring applied disc brake which is automatically
engaged when the throttle is in the neutral position or if there is a lack of
air pressure. The output from the externally mounted air gear motor is
transmitted through a coupling and shaft to the planetary reduction gear
assembly. The planetary reduction gear drives a ring gear which is
connected to the wire rope drum through the output shaft.
INSTALLATION
3.
4.
5.
6.
(Dwg. MHP2631)
Minimum
Drum
Air Hose
Flange
Size
Diameter
inches
mm
1/2
231
3/4
290
442
1-1/4
670
1/4
231
3/4
290
442
1-1/4
670
Mounting bolts must be Grade 8 or better. Use self-locking nuts or
nuts with lockwashers.
Refer to Table 1 and Dwg. MHP2631 for winch mounting
dimensions and mounting bolt hole sizes.
Maintain a fleet angle between the sheave and winch of no more
than 1-1/2 degrees. The lead sheave must be on a center line with the
drum and, for every 25 mm of drum length, be a least 0,5 metre from
the drum.
Do not weld to any part of the winch.
"D"
"B"
Note:
1
Drum
Maximum
Foundation
Motor
Anchor
Port Inlet
Shear Force
Size
at One
Capscrew*
inches
N
1440
2880
1/2 BSP
5760
3/4 BSP
17890
20620
1-1/4BSP
31530
1/2 BSP
8390
3/4 BSP
25740
35120
1-1/4 BSP
51950
"C"
"A"
SAM0068 - Edition 4