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READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual contains important
safety, installation and operation information.
This manual provides important information for all personnel involved
with the safe installation and operation of this product. Even if you feel
you are familiar with this or similar equipment, you should read this
manual before operating the product.
Danger, Warning, Caution and Notice
Throughout this manual there are steps and procedures which, if not
followed, may result in a hazard. The following signal words are used to
identify the level of potential hazard.
The following warnings and operating instructions are intended to avoid
unsafe operating practices which might lead to injury or property damage.
Ingersoll Rand recognizes that most companies who use winches have a
safety program in force at their facility. In the event that some conflict
exists between a rule set forth in this publication and a similar rule already
set by an individual company, the more stringent of the two should take
precedence.
Safe Operating Instructions are provided to make an operator aware of
dangerous practices to avoid and are not necessarily limited to the
following list. Refer to specific sections in the manual for additional
safety information.
1.
Only allow people, trained in safety and operation of this product, to
operate the winch.
2.
Only operate a winch if you are physically fit to do so.
3.
When a "DO NOT OPERATE" sign is placed on the winch, or
controls, do not operate the winch until the sign has been removed
by designated personnel.
4.
Before each shift, the operator should inspect the winch for wear or
damage. Never use a winch which inspection indicates is worn or
damaged.
5.
Never lift or pull a load greater than the rated capacity of the winch.
See "SPECIFICATIONS" section.
6.
Keep hands, clothing, etc., clear of moving parts.
7.
Never place your hand inside the throat area of a hook or near wire
rope spooling onto or off of the winch drum.
8.
Always rig loads properly and carefully.
9.
Be certain the load is properly seated in the saddle of the hook and
the hook latch is engaged. Do not support the load on the tip of the
hook.
2
SAFETY INFORMATION
Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in minor or moderate
injury or property damage.
Indicates information or a company
policy that relates directly or
indirectly to the safety of personnel
or protection of property.
SAFE OPERATING INSTRUCTIONS
Safety Summary
• Do not use these winches for lifting, supporting, or transporting
people or lifting or supporting loads over people.
• The supporting structures and load-attaching devices used in
conjunction with these winches must provide an adequate safety
factor to handle the rated load, plus the weight of the winch and
attached equipment. This is the customer's responsibility. If in doubt,
consult a registered structural engineer.
Ingersoll Rand winches are manufactured in accordance with the latest
F. E. M. 9.511 standards.
Rigging: It is the responsibility of the operator to exercise caution, use
common sense and be familiar with proper rigging techniques.
This manual has been produced by Ingersoll Rand to provide dealers,
mechanics, operators and company personnel with the information
required to install and operate the products described herein.
It is extremely important that mechanics and operators be familiar with
the servicing procedures of these products, or like or similar products, and
are physically capable of conducting the procedures. These personnel
shall have a general working knowledge that includes:
1.
Proper and safe use and application of mechanics common hand
tools as well as special Ingersoll Rand or recommended tools.
2.
Safety procedures, precautions and work habits established by
accepted industry standards.
Ingersoll Rand cannot know of, or provide all the procedures by which
product operations or repairs may be conducted and the hazards and/or
results of each method. If operation or maintenance procedures not
specifically recommended by the manufacturer are conducted, it must be
ensured that product safety is not endangered by the actions taken. If
unsure of an operation or maintenance procedure or step, personnel
should place the product in a safe condition and contact supervisors and/or
the factory for technical assistance.
10. Do not "side pull" or "yard".
11. Always ensure that you, and all other people, are clear of the path of
the load. Do not lift a load over people.
12. Never use the winch for lifting or lowering people, and never allow
anyone to stand on a suspended load.
13. Ease the slack out of the wire rope when starting a lift or pull. Do not
jerk the load.
14. Do not swing a suspended load.
15. Never leave a suspended load unattended.
16. Never operate a winch with twisted, kinked or damaged wire rope.
17. Pay attention to the load at all times when operating the winch.
18. Never use the winch wire rope as a sling.
19. Never use a winch equipped with a disengaging clutch for lifting
applications.
20. Never exceed 6,3 bar air pressure at the winch air inlet.
SAM0068 - Edition 4
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