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AutoGuide Plus
1 Identification
AutoGuide Plus is used for refitting or retrofitting customized machines, typically those for circumferential welding or
longitudinal welding. It is a NON-CONTACT system in relation to the component's surface that uses the TH6 laser sensor.
The AutoGuide system control automatically functions as the welding torch's arc vertical and horizontal sensors in the joint.
Any geometric tolerances in the welded seam lines are detected by the TH6 laser sensor. Together with servomotors,
PLC software automatically readjusts the welding torch position to accommodate for the determined geometric deviation.
AutoGuide Plus is a "partly completed machine" as defined by the Machinery Directive 2006/42/EC.
Certain risks can arise from operating the system without additional surge protection from the integrator. These risks must be
eliminated by integrating the ROBiPAK control module in a higher-level complete system.
14.1 Declaration of incorporation on page EN-25
These assembly instructions describe only the installation of the AutoGuide Plus in a welding cell. The AutoGuide Plus must
only be operated using original ABICOR BINZEL spare parts.
2 Safety
• Read the instructions in full prior to using the equipment for the first time and before performing certain tasks.
The instructions must be observed.
• Keep these instructions in close proximity of the device for reference and enclose them when passing on the device.
2.1 Designated use
• The device described in these instructions may be used only for the purpose and in the manner described in these
instructions.
1 Identification on page EN-3
• When doing so, please observe the operating, maintenance and servicing conditions.
• Any other use is considered improper.
• Unauthorized modifications or changes to enhance the performance are not permitted.
2.2 Obligations of the operator
• Only the following personnel may work on the device:
• those who are familiar with the basic regulations and accident prevention;
• those who have been instructed on how to handle the device;
• those who have read and understood these operating instructions;
• those who read and understand the attached "Safety Instructions" document;
• those who have been trained accordingly;
• those who are able to recognize possible risks because of their special training, knowledge, and experience.
• Keep other people out of the work area.
• Clean the operation area regularly and remove any hazards that could cause someone to trip.
• Ensure that safety equipment is in proper working order and is in its correct location or position. The integrator
determines the layout and location of the emergency stop.
• Ensure that the energy supply for all energy types can be switched off.
• Please observe the occupational health and safety regulations of the relevant country.
• Observe the regulations on occupational safety and accident prevention.
2.3 Personal protective equipment (PPE)
To prevent danger to the user, these instructions recommend the use of personal protective equipment (PPE).
• This consists of protective clothing, safety goggles, a class P3 respiratory mask, protective gloves and safety shoes.
MON.0016.0 • 2021-02-05
1 Identification
EN - 3
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