1640 0178 32
Applicable au Qc4004
Table 1 - Index
Sheet
Description
1
Index
Power supply, open/close GB/MB, engine
2
3
Inputs, outputs, display
4
Customer terminals
5
Power circuit
6
Sockets and powerlocks options
Table 2 - Cross-section legend
Table 3 - Wire
colour legend
Cross
Wire Type
Size
section
Size
aa
0,5 mm²
H05 V-K
0
1
a
1 mm²
H05 V-K
b
1,5 mm²
H07 V-K
2
c
2,5 mm²
H07 V-K
3
4
d
4 mm²
H07 V-K
e
6 mm²
H07 V-K
5
f
10 mm²
H07 V-K
6
g
16 mm²
H07 V-K
7
h
25 mm²
H07 V-K
8
i
35 mm²
H07 V-K
9
j
50 mm²
H07 V-K
k
70 mm²
H07 V-K
l
95 mm²
H07 V-K
0,5 mm²
ax
BELDEN 9271
bx
Ethernet
S/FTP CAT7
gx
16 mm²
EPR-CSP (BS6195)
EPR-CSP (BS6195)
hx
25 mm²
ix
35 mm²
EPR-CSP (BS6195)
jx
50 mm²
EPR-CSP (BS6195)
EPR-CSP (BS6195)
kx
70 mm²
lx
95 mm²
EPR-CSP (BS6195)
mx
120 mm²
EPR-CSP (BS6195)
EPR-CSP (BS6195)
nx
150 mm²
ox
185 mm²
EPR-CSP (BS6195)
Table 4- Optional equipment
Option
Description
Dual frequency
O2
O4
Earth leakage relay
Earth leakage relay (RCMA 420)
O5
Battery charger
O7
O8
Coolant heater
O9
Inlet shutdown valve
O11
Powerlocks
O12
Sockets
O13
Fleetlink
O14
Transformer maintenance
SEE THE CONFIGURATION SETTINGS DOCUMENT
Table 5 - Circuit breaker & power cables info
QAS
Q1 (In)
Ir
tr
Isd
0,95xIn=950A
660
1000A
12s
4 x Ir
Table 6 - Controller inputs
Terminal
Description
Cross-se
MB open feedback
24
Black
25
MB close feedback
Brown
26
GB open feedback
Red
27
GB close feedback
Orange
45
Fan failure alarm
Yellow
46
VSD failure alarm
Green
47
Remote start
Blue
48
Spillage liquid alarm
Purple
49
ELR/ITR alarm
Grey
TM changeover feedback
50
White
Emergency stop
118
MI108
Fuel level sensor (analog)
Table 7 - Controller oputputs
Relay
Cross-se
8
Open MB
11
Close MB
Open GB
14
17
Close GB
57
TM changeover
59
60Hz
61
Inlet shutdown valve control
119
Fuel relay
tsd
N
T1-T2-T3
Wire size X
Wire size Z
100ms
4P4D
1600/5A
2 x nx
nx
Table 8 - Component list
Tag
Description
-A1
Control unit
-A3
Touch screen
-B2
Fuel level sensor
-D25
Diode
-F1
Fuse - 2A
-F2
Fuse - 2A
-F3
Fuse - 2A
-F4
Fuse - 2A
-F5
Fuse - 2A
-F6
Fuse - 2A
-F7
Fuse - 6A
-F10
Circuit breaker - 10A
-F20
Fuse - 2A
-F21
Fuse - 10A
-G3
Alternator
-HL1
Battery diconnection lamp
Relay 24V 2CO - Fuel relay
-K6
-K7
Relay 24V 1CO - ELR/ITR trip
-K8
Relay 24V 2CO - Coolant heater OFF
Relay 24V 1CO - Open MB
-K11
-K12
Relay 24V 1CO - Close MB
-K25
Relay 24V 1CO - Inlet shutdown valve control
Relay 24V 2CO - 60Hz
-K28
-K200
Relay 24V 1CO - TM sensing changeover
-K201
Relay 24V 4NO+1NO+1NC - TM sensing relay
Relay 24V 4NO+1NC - TM sensing relay
-K202
-K203
Relay 24V 1CO - TM shutdown relay
-KT1
Timer relay 150s (disconnection)
Cooling compartmen fan motor
-M1
-M2
Engine compartment fan motor
-N1
ECU
-N2
AVR
-N3
PT100 4-20mA Converter
-N22
Earth leakage relay
Earth leakage relay RCMA 420
-N23
-Q1
Circuit breaker - GB
-Q2..Q11 Circuit breaker - Sockets
-Q15
Circuit breaker - VSD
-Q16
Circuit breaker - Engine fan motor
-Q20
Circuit breaker - Power Locks
-Q21
Circuit breaker - Power Locks
-R3
-R4
-R7
-R10
-R12
-R14
-R21
Coolant heater - 2000W
Spillage sensor
-S2
Emergency stop - Cubicle
-S3
-S10
Switch ON/OFF
- 123 -
Table 8 - Component list
Tag
Description
Location *
02-04_A
-S22
Switch - ELR
03.F9
-S23
Switch - RCMA420
02.F2
-T1
Current transformer
02.D8
-T2
Current transformer
05.B8
-T3
Current transformer
Earth leakage relay torus
05.B8
-T22
05.B8
-T23
RCMA 420 torus
PT100 - Coolant temperature
04.C3
-TT1
04.C3
-U1
VSD
04.C3
-U20
Battery charger
02.D8
-U27
Fleetlink locator
02.D1
-X1
Terminal board
04.C2
-X2..X11
Socket 1PH/3PH - 16A to 125A
04.D1
-X12
Powerlocks
05.A6
-X13
Powerlocks
02.F3
-X14
Connector - Fuel level sensor
Connector - Cubicle-engine wire harness
02.C7
-X20
05.F9
-X21
Connector - Spillage Sensor
02.C8
-X22
Connector - Inlet shutdown valve
Terminal strip - Control cubicle connections
02.B2
-X23
02.B3
-X24
Terminal strip - Socket CB trip coil
03.D5
-X25
Terminal strip - Customer terminals
Terminal strip - TM connection
03.D5
-X26
03.D4
-X27
Terminal strip - Fleetlink Smartbox
04.C8
-X30
Connector - Power management system
04.C8
-X40
Connector - TM controls
04.D8
-X41
Connector - TM sensing
02.D4
-X44
Connector - Supply M2 (4C+T)
Connector - Supply M1
05.F1
-X45
05.F3
-X50
Connector - Alternator AVR exc
02.F5
-X51
Connector - Alternator AVR sensing
05.A4
-Y25
Inlet shutdown valve
02.D7
05.E7
05.E8
05.E6
06.B
05.D1
05.D3
06.C1
06.C2
02.B6
02.B7
05.B2
03.D9
03.D9
03.D9
04.F1
02.F3
02.C7
02.C1
Location *
05.E7
05.E8
05.B6
05.B6
05.B6
05.D7
05.D8
02.F8
05.E1
04.B2
03.C9
05.G6
06.D
06.C2
06.C2
02.F2
02.E
02.F3
02.E9
06.D
04.E2-6
03.D9
04.E6
04.E7-8
04.E9
05.E3
05.E1
05.A5
05.A5
02.F8
* 04.D8
Sheet
Row
Column