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Service • Warranty
B
USHING
Like all moving parts, bushings will eventually wear and need replacement. Increased fore and aft movement of
upper tubes in lower tubes (similar to a loose headset) signal the need to remove and replace the bushings. Typically,
bushings need to be replaced once a year. This service requires RockShox specialty tools. We recommend this level
of service be done by a qualified bicycle technician familiar with our products and this procedure.
I
NSTALLATION AND
Important: Be careful not to overtorque the axle clamp bolts. The torque setting for these bolts
is 40 to 60 in-lb.
T
:
O REMOVE THE AXLE
1. Using a 6mm Allen wrench loosen the axle bolt on the right side of the fork.
2. Loosen the four axle clamp bolts.
3. Push on the axle bolt to push the axle out the left side of the fork.
4. Remove axle bolt.
5. Twist and remove the axle by using a 6mm wrench on hex end of axle.
6. To install the axle, reverse the above procedure and torque the axlebolt to 20 to 25 in-lb.
D
ISC
Disc brake mounting tabs are provided on the left lower leg. Use your brake manufacturer's instructions to install a
disc brake system on your fork.
An optional disc brake cable clamp is available through your dealer, local distributor, or by contacting RockShox.
Important: Do not drill, tap, grind or otherwise modify the Boxxer to mount a disc brake. This
can cause structural failure to the fork and result in loss of control of the bicycle with possible
serious and/or fatal injuries. Modifying the fork also voids the warranty.
O
V-B
PTIONAL
The optional mount may be used for bikes that do not use disc brakes. These mounts are for 'V'-type brakes only and
should not be used with standard cantilever brakes.
Important: Do not use standard cantilever brakes on the Boxxer. This fork is not meant to be used
with these types of brakes. Use of cantilever brakes will result in loss of control of the bicycle
with possible serious and/or fatal injuries.
T
V-B
:
O INSTALL THE
RAKE MOUNTS
1. Using the mounting hardware provided,install the brake adapter against the fork
leg using the tabs provided (Fig. 6).
2. Insert the bolt, wavy washer, and washer from the back side of the fork. Use blue
Loc-tite™ on the threads and torque to 60 in-lb.
3. Insert the brake mount stud to the brake mount. Use blue Loc-tite on the threads
and torque to 60 in-lb.
4. Install your brakes according to the manufacturer's instructions.
Page 10
R
EPLACEMENT
R
20
A
EMOVAL OF
MM
XLE
B
M
RAKE
OUNT
™ M
RAKE
OUNTS
Fig. 6
PN 950-004836-00, Rev. A
Glossary of Terms
B B o o t t t t o o m m i i n n g g O O u u t t – When all suspension travel has been used.
C C o o m m p p r r e e s s s s i i o o n n S S t t r r o o k k e e – The "upward" motion of a fork that is moving in response to an impact.
P P r r e e l l o o a a d d – The amount a spring is compressed on an extended fork.
R R e e b b o o u u n n d d – The extension or return stroke of the fork.
S S a a g g – Compression of the suspension caused by the rider's weight.
S S p p r r i i n n g g r r a a t t e e – The amount of force required to deflect a spring a given distance.
IMBA Rules of the Trail
•
Ride on open trails only
•
Leave no trace
•
Control your bicycle
•
Always yield trail
•
Never spook animals
Warranty
R
S
, I
.
OCK
HOX
NC
WARRANTS ITS PRODUCTS FOR A PERIOD OF ONE YEAR FROM ORIGINAL DATE OF PURCHASE TO BE FREE FROM
. A
R
S
DEFECTS IN MATERIALS OR WORKMANSHIP
NY
OCK
HOX PRODUCT THAT IS RETURNED TO THE FACTORY AND IS FOUND BY
R
S
OCK
HOX TO BE DEFECTIVE IN MATERIALS OR WORKMANSHIP WILL BE REPAIRED OR REPLACED AT THE OPTION OF
T
. R
HIS WARRANTY IS THE SOLE AND EXCLUSIVE REMEDY
OCK
.
CONSEQUENTIAL DAMAGES
T
HE WARRANTY DOES NOT APPLY TO PRODUCTS WHICH HAVE NOT BEEN PROPERLY INSTALLED AND ADJUSTED ACCORDING TO
. T
INSTALLATION INSTRUCTIONS
HE WARRANTY DOES NOT COVER ANY PRODUCT THAT HAS BEEN SUBJECT TO MISUSE OR WHOSE SERIAL
,
. T
NUMBER HAS BEEN ALTERED
DEFACED OR REMOVED
HIS WARRANTY DOES NOT COVER PAINT DAMAGE OR MODIFICATIONS TO THE
. P
.
PRODUCT
ROOF OF PURCHASE IS REQUIRED
Warranty Repair
If for any reason it should be necessary to have warranty work done, return the product to the place of purchase. In
the USA, Dealers should call for a Return Authorization number (RA#) prior to returning product.
Products returned for inspection must be sent freight prepaid and with proof of purchase to:
R R o o c c k k S S h h o o x x , , I I n n c c . .
4 4 0 0 1 1 C C h h a a r r c c o o t t A A v v e e . .
S S a a n n J J o o s s e e , , C C A A 9 9 5 5 1 1 3 3 1 1
For more technical information, visit our website at www.rockshox.com
Toll-free Technical Support in the USA, call 1.800.677.7177
Customers in countries other than the USA should contact their local dealer or distributor.
PN 950-004836-00, Rev. A
R
S
OCK
HOX
S
,
HOX SHALL NOT BE HELD LIABLE FOR ANY INDIRECT
SPECIAL
R
Page 11
English
, I
.
NC
,
OR
S
OCK
HOX
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