1
INTRODUCTION .......................................................................................................................................................................
1.1
GOODS RECEIPT ..............................................................................................................................................................
2
DESCRIPTION – CONFIGURATION ...........................................................................................................................................
2.1
GENERAL DESCRIPTION ...................................................................................................................................................
2.2
VARIOUS CONFIGURATIONS ...........................................................................................................................................
2.2.1
Design .........................................................................................................................................................................
2.2.2
Compressors ...............................................................................................................................................................
2.2.3
Refrigerant ..................................................................................................................................................................
2.2.4
Application ..................................................................................................................................................................
2.2.5
Oil management .........................................................................................................................................................
2.2.6
Oil balancing line ........................................................................................................................................................
2.2.7
Transcritical / Subcritical system ................................................................................................................................
2.2.8
Injection valve AKV .....................................................................................................................................................
2.2.9
Miscellaneous .............................................................................................................................................................
2.2.10 Standstill pressure.......................................................................................................................................................
2.2.11 Intercooler ..................................................................................................................................................................
2.2.12 Parallel compression ...................................................................................................................................................
2.2.13 Chiller function ............................................................................................................................................................
2.2.14 External subcooler on gascooler outlet..................................................................................................................
INSTALLATION .........................................................................................................................................................................
3
3.1
RACK HANDLING..............................................................................................................................................................
3.2
LAYOUT RECOMMANDATIONS........................................................................................................................................
3.3
CONNECTIONS TO REFRIGERATION NETWORK ...............................................................................................................
3.3.1
Piping network ............................................................................................................................................................
ELECTRICAL DEVICES ...............................................................................................................................................................
4
4.1
OVERVIEW.......................................................................................................................................................................
4.2
ELECTRICAL MOTOR WIRING...........................................................................................................................................
4.3
CONTROL AND SAFETY DEVICES ......................................................................................................................................
4.3.1
Safety devices .............................................................................................................................................................
4.3.2
Crankase heater..........................................................................................................................................................
4.3.3
Electronic compressor protection module ..................................................................................................................
4.3.4
Electronic oil level regulator ........................................................................................................................................
5
CON T ROLS ...............................................................................................................................................................................
6
C OM MISSIONING ....................................................................................................................................................................
6.1
PRELIMINARY CHECKS .....................................................................................................................................................
6.1.1
Overview .....................................................................................................................................................................
6.1.2
Leak test ......................................................................................................................................................................
6.1.3
Dehydratation of circuits ............................................................................................................................................
6.1.4
Oil level control ...........................................................................................................................................................
6.1.5
Oil ................................................................................................................................................................................
6.1.6
Oil filling ......................................................................................................................................................................
6.1.7
Filling with refrigerant ................................................................................................................................................
6.1.8
Safety tests and presets ..............................................................................................................................................
6.2
STARTING COMPRESSORS ...............................................................................................................................................
6.3
ADDITIONNAL REFRIGERANT CHARGE ............................................................................................................................
6.4
OPERATING CHECKS ........................................................................................................................................................
6.4.1
Compressors ...............................................................................................................................................................
6.4.2
Liquid Receiver ............................................................................................................................................................
6.4.3
Oil separator ...............................................................................................................................................................
6.4.4
Liquid level alarm........................................................................................................................................................
7
OPERATION .............................................................................................................................................................................
7.1
GENERAL INFORMATION ................................................................................................................................................
7.2
SAFETY VALVES PED CATEGORY IV ..................................................................................................................................
7.3
SPECIAL RECOMMENDATIONS ........................................................................................................................................
7.3.1
Filter Driers: Voluntary shut-off of blocked shut-off valves for maintenance operation or long shut-down............. .
7.3.2
Coalescent oil separator : Voluntary shut-off of blocked shut-off valves for maintenance operation or long shut-