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Component Replacement Instructions
16. Lubricate the new replacement bushings with a approved
rubber lubricant (such as P80 Lubricant).
IMPORTANT: DO NOT use an oil-based lubricant, soap
or brake fluid to lubricate the replacement
bushings as they can damage the rubber.
17. Orient the pivot connection bushings so that the bushing
voids are positioned at the top and bottom of the
bushings as illustrated in (Figure 34).
18. Using the hydraulic press or the SAF-HOLLAND
Service Tool, press the new replacement bushings into
the lower control arm assembly (Figure 34).
IMPORTANT: Use the line marked in Step 10 to install the
new replacement bar-pin bushing in the
same pinion angle as the replaced bushing.
IMPORTANT: Be sure to center the bushings in the
receptacles of the lower control arms
(Figure 35).
19. Using floor jacks to raise the entire lower control arm
assembly, re-assemble the lower control arm assembly
to the frame brackets and axle adapters (Figure 36).
IMPORTANT: Install new spacer washers in between the
frame bracket flanges and the pivot bushing
of the lower control arm assembly in the
same positions as they were removed
(Figure 32).
20. Using new hardware, re-assemble the pivot connection
hardware and torque according to the specifications
listed in Section 16.
21. Remove the two (2) front floor jacks. DO NOT remove the
rear floor jack under the transverse beam.
22. Re-assemble the lower control arm assembly to the axle
adapters (Figure 36).
23. Torque the axle connection bar pin hardware according
to the specifications listed in Section 16.
24. Remove the floor jack from under the transverse beam.
24
Figure 34
PIVOT
CONNECTION
BUSHING
Bushing
®
Figure 35
Figure 36
PIVOT
CONNECTION
FASTENING
HARDWARE
XL-PS10452MM-en-US Rev E · 2024-05-23 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND,
SAF,and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
BUSHING VOIDS
POSITIONED
AT TOP AND
BOTTOM
PIVOT
CONNECTION
SPACER WASHERS
PIVOT BUSHING
CENTERED IN
EQUAL
RECEPTACLE
SPACING
REQUIRED
PIVOT
WASHERS
AXLE CONNECTION
BAR-PIN HARDWARE
PIVOT CONNECTION
BUSHING
BAR-PIN
BUSHING
AXLE ADAPTER
BUSHING CENTERED
IN RECEPTACLE
EQUAL
SPACING
REQUIRED
AXLE SPACER WASHERS
(ONE (1) EACH SIDE)
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