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FRONT SUSPENSION ..................................... 3-8
HANDLING NOTES ................................... 3-9
INSPECTION .............................................. 3-9
INSTALLATION ....................................... 3-11
CHAPTER 4.
POWER TRAIN
PRIMARY SHEAVE AND DRIVE V-BELT ........ 4-1
REMOVAL .................................................. 4-3
DISASSEMBLY .......................................... 4-3
INSPECTION .............................................. 4-4
ASSEMBLY ................................................ 4-6
INSTALLATION ......................................... 4-8
SECONDARY SHEAVE .................................... 4-9
DISASSEMBLY ........................................ 4-11
INSPECTION ............................................ 4-11
ASSEMBLY .............................................. 4-12
INSTALLATION ....................................... 4-14
DRIVE CHAIN HOUSING ............................... 4-15
INSPECTION ............................................ 4-16
INSTALLATION ....................................... 4-18
JACKSHAFT ................................................... 4-19
INSPECTION ............................................ 4-20
JACKSHAFT AND DRIVE CHAIN
HOUSING INSTALLATION ..................... 4-21
BRAKE ............................................................ 4-22
BRAKE PAD REPLACEMENT .................. 4-23
BRAKE CALIPER DISASSEMBLY ........... 4-27
BRAKE CALIPER INSPECTION AND
REPAIR ..................................................... 4-27
BRAKE CALIPER ASSEMBLY ................. 4-28
BRAKE CALIPER INSTALLATION .......... 4-28
INSPECTION ............................................ 4-30
BRAKE MASTER CYLINDER
ASSEMBLY .............................................. 4-30
INSTALLATION ....................................... 4-30
SLIDE RAIL SUSPENSION ............................ 4-31
INSPECTION ............................................ 4-36
INSTALLATION ....................................... 4-36
FRONT AXLE AND TRACK ............................ 4-37
INSPECTION ............................................ 4-38
INSTALLATION ....................................... 4-38
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CHAPTER 5.
ENGINE
EXHAUST ASSEMBLY .................................... 5-1
REMOVAL .................................................. 5-3
INSTALLATION ......................................... 5-3
ENGINE ASSEMBLY ........................................ 5-5
INSPECTION .............................................. 5-6
INSTALLATION ......................................... 5-6
CYLINDER HEAD AND CYLINDER .................. 5-7
REMOVAL .................................................. 5-9
INSPECTION ............................................ 5-10
INSTALLATION ....................................... 5-15
OIL PUMP, CRANKCASE AND
CRANKSHAFT ................................................ 5-18
INSPECTION ............................................ 5-19
INSTALLATION ....................................... 5-21
AC MAGNETO ............................................... 5-23
REMOVAL ................................................ 5-24
INSTALLATION ....................................... 5-25
RECOIL STARTER .......................................... 5-27
REMOVAL ................................................ 5-28
INSPECTION ............................................ 5-28
INSTALLATION ....................................... 5-29
YAMAHA POWER VALVE SYSTEM
(Y.P.V.S.) ........................................................ 5-30
REMOVAL ................................................ 5-32
INSPECTION ............................................ 5-32
ASSEMBLY .............................................. 5-32
INSTALLATION ....................................... 5-33
CHAPTER 6.
COOLING SYSTEM
HEAT EXCHANGER ......................................... 6-1
INSPECTION .............................................. 6-2
INSTALLATION ......................................... 6-2
WATER PUMP .................................................. 6-3
REMOVAL .................................................. 6-4
INSPECTION .............................................. 6-4
INSTALLATION ......................................... 6-4
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