Textron RANSOMES JACOBSEN Frontline 960 Manuel De Maintenance
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Textron RANSOMES JACOBSEN Frontline 960 Manuel De Maintenance

Textron RANSOMES JACOBSEN Frontline 960 Manuel De Maintenance

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Parts and Maintenance Manual
Nomenclature Des Pieces De Rechange
& Manuel De Maintenance
Onderhouds - En Onderdelenhandleiding
Wartungsanleitung Und Stückliste
Manuale Per La Manutenzione E Dei Ricambi
Series: LQ
Engine Type: Perkins 404C-22T
Product Codes: LHAM001
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
AVERTISSEMENT : Risque de blessures graves en cas
d'utilisation incorrecte de la machine. Les opérateurs et le
personnel d'entretien doivent être formés et conscients des
dangers encourus. Ils doivent lire avec attention le manuel
avant d'essayer de monter, d'utiliser, de régler ou maintenir la
machine.
WAARSCHUWING: Bij verkeerd gebruik kan deze machine
ernstig lichamelijk letsel veroorzaken. Degenen die de machine
gebruiken en onderhouden moeten worden getraind in het
juiste gebruik ervan, worden gewaarschuwd voor de
gevaren ervan en behoren de volledige handleiding
aandachtig te lezen alvorens de machine bedrijfs-klaar te
maken, te bedienen, af te stellen en/of te onderhouden.
WARNHINWEIS: Wenn diese Maschine nicht ordnungsgemäß
verwendet wird, können ernsthafte Verletzungen verursacht
werden. Personen, die diese Maschine verwenden und
warten, müssen in ihrer richtigen Verwendung ausgebildet
sein, auf die Gefahren aufmerksam gemacht worden sein
und die Anleitung ganz gelesen haben, bevor sie versuchen,
die Maschine aufzustellen, zu bedienen, einzustellen oder
zu warten.
AVVERTENZA: Questa macchina può causare gravi infortuni
se viene utilizzata in modo errato. Prima di accingersi ad
approntare, usare, mettere a punto o eseguire la manutenzione
di questa macchina, coloro che la utilizzano ed i responsabili
della manutenzione devono essere addestrati all'impiego della
macchina, devono essere informati dei pericoli, e devono
leggere l'intero manuale.
RJ 100 / 082002
All manuals and user guides at all-guides.com
Frontline 960
24598G (rev.0)

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  • Page 1 All manuals and user guides at all-guides.com 24598G (rev.0) Parts and Maintenance Manual Nomenclature Des Pieces De Rechange & Manuel De Maintenance Onderhouds - En Onderdelenhandleiding Wartungsanleitung Und Stückliste Manuale Per La Manutenzione E Dei Ricambi Frontline 960 Series: LQ Engine Type: Perkins 404C-22T Product Codes: LHAM001 WARNING: If incorrectly used this machine can cause severe...
  • Page 2 All manuals and user guides at all-guides.com © 2002, Ransomes Jacobsen Limited. All Rights Reserved...
  • Page 3 All manuals and user guides at all-guides.com CONTENTS FRONTLINE 960 Series: LQ MAINTENANCE AND PARTS MANUAL CONTENTS INTRODUCTION PRODUCT IDENTIFICATION ..................2 SPARES STOCKING GUIDE ..................2 HOW TO USE THE PARTS MANUAL ................3 SAFETY INSTRUCTIONS OPERATING INSTRUCTIONS ..................4 SAFETY SIGNS ......................
  • Page 4 All manuals and user guides at all-guides.com INTRODUCTION FRONTLINE 960 Series: LQ MAINTENANCE AND PARTS MANUAL 2.1 PRODUCT IDENTIFICATION Machine Name Serial Number Year of Manufacture Machine Weight Engine Power SPARES STOCKING GUIDE To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the more commonly used maintenance items.
  • Page 5 When ordering replacement parts, it is most important to quote the SERIAL NUMBER of the machine, PART NUMBER, DESCRIPTION and QUANTITY required. Spare Parts can also be ordered direct from the TEXTRON DIRECT web site at www.textrondirect.com Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting damage or injury.

  • Page 6: Safety Instructions

    All manuals and user guides at all-guides.com SAFETY INSTRUCTIONS FRONTLINE 960 Series: LQ MAINTENANCE AND PARTS MANUAL • Remember that some people are deaf This safety symbol indicates important safety or blind and that children and animals messages in this manual. When you see this can be unpredictable.

  • Page 7: Leaving The Driving Position

    All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ SAFETY INSTRUCTIONS MAINTENANCE AND PARTS MANUAL • To reduce the fire hazard, keep the engine, 3.6 LEAVING THE DRIVING POSITION silencer and battery compartments free of • Park the machine on level ground. grass, leaves or excessive grease.

  • Page 8: Important

    All manuals and user guides at all-guides.com SAFETY INSTRUCTIONS FRONTLINE 960 Series: LQ MAINTENANCE AND PARTS MANUAL DANGER - Indicates an imminently hazardous IMPORTANT: Transport speed is for highway situation which, if not avoided, WILL result in use only. Never select transport speed death or serious injury.

  • Page 9: Dimensions

    All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ SPECIFICATIONS MAINTENANCE AND PARTS MANUAL ENGINE SPECIFICATION DIMENSIONS Width of cut: TYPE: Perkins 45KW (60HP) @ 2800 9'8" Model 2.95 metres (116in) RPM, 4 cylinder (in line) vertical 10'7" Model 3.23 metres (127in) Diesel engine, 4 stroke, water Overall width:...

  • Page 10: Recommended Lubricants

    All manuals and user guides at all-guides.com SPECIFICATIONS FRONTLINE 960 Series: LQ MAINTENANCE AND PARTS MANUAL RECOMMENDED LUBRICANTS Engine oil: Should be to MIL-L-2104C or to A.P.I. Classification SE/SF/SG grades. [10W-30] Hydraulic Oil: Shell Tellus 46 Grease: Shell Darina R2, or equivilant. CUTTING PERFORMANCE (AREA) 9'8"...

  • Page 11: Lubrication And Maintenance Chart

    All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION AND MAINTENANCE CHART & & & & t t i & & & GB-9...
  • Page 12 All manuals and user guides at all-guides.com LUBRICATION AND MAINTENANCE FRONTLINE 960 Series: LQ MAINTENANCE AND PARTS MANUAL LUBRICATION Fig.3 Lubricate every 40 working hours at arrows r t i e t l r t i l l e e t l r t i F - I GB-10...
  • Page 13 All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION ENGINE: First 50 working hours and every 250 working hours. Change Engine Oil. Warm up the engine first and then shut it off.
  • Page 14 All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION MACHINE: Every400 Working Hours. 1. Drain Oil reservoir by removing drain plug H on bottom of hydraulic oil reservoir. 2. Ensure that plug is clean and reinstall in tank. 3.
  • Page 15 All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION HYDRAULIC TEST PORTS If any problems are experienced with the hydraulic system, service ports are provided to enable pressures to be checked. All tests, unless stated otherwise, should be carried out with the hydraulic oil at normal working temperature.

  • Page 16: Engine Maintenance

    All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL MAINTENANCE ENGINE MAINTENANCE: Every 250 hrs Fuel System: Use Diesel fuel No.2-D (ASTM D975) See engine manufacturer's manual for additional information. Changing fuel filter (Fig.10) Unscrew filter screw (A) from filter head.

  • Page 17: Machine Maintenance

    All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL MAINTENANCE ENGINE MAINTENANCE: Every 400 hrs Cleaning the air filter. To remove the cover, pull the yellow finger on the cover towards you. Take hold of the cover firmly and twist it to the left.
  • Page 18 All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL MAINTENANCE END OF SEASON or when required 1. Drain Oil reservoir by removing drain plug H on bottom of hydraulic oil reservoir. 2.

  • Page 19: Speed Limiter

    ADJUSTMENTS MAINTENANCE AND PARTS MANUAL ADJUSTMENTS SPEED LIMITER NOTE: Textron Turf Care cannot be held responsible The transport and mow speeds are factory set and for loss of performance or machine damage if these should not need altering. speeds are adjusted outside the speeds shown in the machine specification.
  • Page 20 All manuals and user guides at all-guides.com CUTTER DECK ADJUSTMENTS FRONTLINE 960 Series: LQ MAINTENANCE AND PARTS MANUAL CUTTER DECK ADJUSTMENTS CUTTER DECK BELT TENSION Check all belts regularly during the first 5, 10 and 15 hours of operation, and then after every 50 hours of operation.
  • Page 21 All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ CUTTER DECK ADJUSTMENTS MAINTENANCE AND PARTS MANUAL CUTTER DECK ADJUSTMENTS BLADE SHARPENING & REMOVAL When required, the cutter blades may be sharpened either by filing or grinding. It is essential that the balance of the blades are maintained.
  • Page 22 All manuals and user guides at all-guides.com TROUBLESHOOTING FRONTLINE 960 Series: LQ MAINTENANCE AND PARTS MANUAL GENERAL The troubleshootijng chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Distributor. t i n c t i o l l...

  • Page 23: Hydraulic Circuit

    All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ SCHEMATICS MAINTENANCE AND PARTS MANUAL HYDRAULIC CIRCUIT 1. Transmission Pump 2. 4 Section Pump 3. Transmission Valve 4. RF Wheel Motor 5. LF Wheel Motor 6. LR Wheel Motor 7.

  • Page 24: Key To Wiring Diagram

    All manuals and user guides at all-guides.com SCHEMATICS FRONTLINE 960 Series: LQ MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT INSTRUMENT KEY TO WIRING DIAGRAM Key Switch Split to Main Harness No.3 OFFPosition Split to Main Harness No.4 HEATER Position RUN Position CABLE COLOUR CODE START Position Split to Main Harness No.2...
  • Page 25 All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ SCHEMATICS MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT MAIN KEY TO WIRING DIAGRAM Fuel Level Sender RH Deck Kill Switch Lamp Timer Water Temperture Sender RH Cutter Deck Valve Cab Supply Engine Oil Pressure Switch LH Cutter Deck Valve Front Lamps...
  • Page 26 All manuals and user guides at all-guides.com SCHEMATICS FRONTLINE 960 Series: LQ MAINTENANCE AND PARTS MANUAL FUSE POSITIONS - MAIN FUSES MAIN FUSES The main fuse panel is situated under the front of the engine bonnet . Fuse A - 40Amp Link Fuse - System Fuse. Fuse B - 40Amp Link Fuse - Glow Plug and Accessory Fuse.
  • Page 27 All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ SCHEMATICS MAINTENANCE AND PARTS MANUAL RELAY POSITIONS RELAY POSITIONS Relays are situated under the front tower cover Relay A - Flasher Relay Relay B - RH Deck Relay Relay C - Centre Deck Relay Relay D - LH Deck Relay Relay E - 4 Wheel Drive Relay Relay F - Start Relay...
  • Page 28 All manuals and user guides at all-guides.com FRONTLINE 960 Series: LQ MAINTENANCE AND PARTS MANUAL NOTES GB-26...
  • Page 29 All manuals and user guides at all-guides.com TABLE DES MATIERES FRONTLINE 960 Série : LQ MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE TABLE DES MATIERES INTRODUCTION IDENTIFICATION DU PRODUIT ..................2 STOCKAGE DES PIECES DE RECHANGE ..............2 UTILISATION DE LA NOMENCLATURE ..............
  • Page 30 All manuals and user guides at all-guides.com INTRODUCTION FRONTLINE 960 Série : LQ MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE IDENTIFICATION DU PRODUIT Nom de la machine Numéro de série Date de fabrication Poids de la machine Puissance moteur STOCKAGE DES PIECES DE RECHANGE Afin d’assurer le fonctionnement et la rentabilité...

  • Page 31: Utilisation De La Nomenclature

    All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ INTRODUCTION MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE UTILISATION DE LA NOMENCLATURE NUMERO D'ARTICLE Chaque pièce, identifiée sur les illustrations, est accompagnée d'un numéro. Il peut s'avérer difficile d'identifier les pièces ne possédant pas de numéro, mais celles-ci sont généralement étroitement associées à...

  • Page 32: Consignes De Securite

    All manuals and user guides at all-guides.com CONSIGNES DE SECURITE FRONTLINE 960 Série : LQ MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE • Arrêtez la rotation des lames avant de traverser des surfaces non herbues. Ce symbole représente les consignes de sécurité •...

  • Page 33: Avant De Quitter Le Poste De Conduite

    All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ CONSIGNES DE SECURITE MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE AVANT DE QUITTER LE POSTE DE herbe, ni feuilles, ni excès de graisse CONDUITE s’accumuler sur le moteur, le silencieux ou la batterie.
  • Page 34 All manuals and user guides at all-guides.com CONSIGNES DE SECURITE FRONTLINE 960 Série : LQ MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE • Lors de l'entretien de la batterie, NE FUMEZ PAS, et éloignez-vous des flammes nues. • Ne placez jamais d'objets métalliques sur les terminaux.

  • Page 35: Specifications De La Machine

    All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ SPECIFICATIONS MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE SPECIFICATIONS DU MOTEUR DIMENSIONS TYPE : Perkins 45 kW @ 2 800 tr/min, Largeur de coupe : moteur diesel, 4 cylindres (en Modèle 9'8"...

  • Page 36: Lubrifiants Recommandes

    All manuals and user guides at all-guides.com SPECIFICATIONS FRONTLINE 960 Série : LQ MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE LUBRIFIANTS RECOMMANDES Huile moteur : MIL-L-2104C ou catégorie A.P.I. Grades SE/SF/SG. [10W-30] Huile hydraulique : Shell Tellus 46 Graisse : Shell Darina R2 ou équivalente.

  • Page 37: Graissage Et Maintenance

    All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ GRAISSAGE ET MAINTENANCE MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE TABLEAU DE MAINTENANCE ET DE GRAISSAGE é ô ê é é é à è i é é...
  • Page 38 All manuals and user guides at all-guides.com GRAISSAGE ET MAINTENANCE FRONTLINE 960 Série : LQ MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE GRAISSAGE Schéma 3 Lubrifier aux flèches selon les 40 heures d’horamètre r t i l r t l r t i l l l e r t l...
  • Page 39 All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ GRAISSAGE ET MAINTENANCE MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE GRAISSAGE MOTEUR : 50 premières heures d’horamètre puis toutes les 250 heures d’horamètre Renouvellement de l’huile moteur Réchauffez, tout d’abord, le moteur puis arrêtez-le.

  • Page 40: Machine : Toutes Les 400 Heures D'horamètre

    All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ GRAISSAGE ET MAINTENANCE MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE GRAISSAGE MACHINE : Toutes les 400 heures d’horamètre Déposez le bouchon de vidange H en bas du réservoir hydraulique pour vidanger l’huile.

  • Page 41: Orifices D'essais Hydrauliques

    All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ GRAISSAGE ET MAINTENANCE MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE GRAISSAGE ORIFICES D’ESSAIS HYDRAULIQUES En cas de problème du circuit hydraulique, des orifices sont prévus pour permettre de contrôler les pressions.
  • Page 42 All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ GRAISSAGE ET MAINTENANCE MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE MAINTENANCE MAINTENANCE DU MOTEUR : Toutes les 250 heures d'horamètre Circuit de carburant Utilisez du gasoil N° 2-D (ASTM D975). Reportez-vous à...

  • Page 43: Maintenance De La Machine

    All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ GRAISSAGE ET MAINTENANCE MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE MAINTENANCE MAINTENANCE DU MOTEUR : Toutes les 400 heures d'horamètre Entretien du filtre à air Tirez sur la languette jaune pour retirer le couvercle. Tenez fermement le couvercle et tordez-le vers la gauche.
  • Page 44 All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ GRAISSAGE ET MAINTENANCE MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE MAINTENANCE FIN DE SAISON (ou selon la demande) Déposez le bouchon de vidange H en bas du réservoir hydraulique pour vidanger l’huile.

  • Page 45: Limiteur De Vitesse

    ET NOMENCLATURE DES PIECES DE RECHANGE REGLAGES LIMITEUR DE VITESSE REMARQUE : Textron Turf Care ne pourra pas être tenu responsable des baisses de performances ou Les vitesses de transport et de tonte de la machine des détériorations de la machine si ces vitesses sont réglées en usine et ne doivent pas être...

  • Page 46: Tension De La Courroie Des Plateaux De Coupe

    All manuals and user guides at all-guides.com REGLAGE DES PLATEAUX DE COUPE FRONTLINE 960 Série : LQ MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE REGLAGE DES PLATEAUX DE COUPE TENSION DE LA COURROIE DES PLATEAUX DE COUPE Vérifiez régulièrement l’ensemble des courroies après les 5, 10 et 15 premières heures d’horamètre puis ensuite toutes les 50 heures.

  • Page 47: Affutage Et Depose Des Lames

    All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ REGLAGE DES PLATEAUX DE COUPE MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE REGLAGE DES PLATEAUX DE COUPE AFFUTAGE ET DEPOSE DES LAMES Les lames des unités de coupe peuvent être affûtées en les limant ou en les meulant.

  • Page 48: Depistage Des Defauts

    All manuals and user guides at all-guides.com DEPISTAGE DES DEFAUTS FRONTLINE 960 Série : LQ MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE GENERALITES Le tableau de dépannage ci-dessous répertorie les principaux problèmes qui peuvent se produire lors du démarrage et du fonctionnement.

  • Page 49: Schematique

    All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ SCHEMATIQUE MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE CIRCUIT HYDRAULIQUE 1. Pompe de transmission 2. Pompe à 4 sections 3. Soupape de transmission 4. Moteur de roue avant droit 5.

  • Page 50: Composants Du Circuit Electrique

    All manuals and user guides at all-guides.com SCHEMATIQUE FRONTLINE 960 Série : LQ MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE COMPOSANTS DU CIRCUIT ELECTRIQUE LEGENDE DU SCHEMA ELECTRIQUE Commutateur à clé Division de faisceau principal No.3 Position ARRET Division de faisceau principal No.4 Position CHAUFFER Position ROULER...

  • Page 51: Circuit Electrique Principal

    All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ SCHEMATIQUE MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE CIRCUIT ELECTRIQUE PRINCIPAL LEGENDE DU SCHEMA ELECTRIQUE Distributeur de niveau de carburant Interrupteur de coupure du Distributeur thermique d’eau plateau gauche Minuterie de témoin lumineux Interrupteur de pression d’huile...

  • Page 52: Position Des Fusibles - Fusibles Principaux

    All manuals and user guides at all-guides.com SCHEMATIQUE FRONTLINE 960 Série : LQ MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE POSITION DES FUSIBLES - FUSIBLES PRINCIPAUX FUSIBLES PRINCIPAUX Le panneau de fusibles principal se trouve sous l’avant du capot moteur. Fusible A - Liaison, 40 A - fusible de circuit.
  • Page 53 All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ SCHEMATIQUE MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE POSITION DES RELAIS POSITION DES RELAIS Les relais se trouvent sous le couvercle avant de la colonne de direction. Relais A - Clignotant Relais B - Plateau droit Relais C - Plateau central...

  • Page 54: Remarques

    All manuals and user guides at all-guides.com FRONTLINE 960 Série : LQ MANUEL DE MAINTENANCE ET NOMENCLATURE DES PIECES DE RECHANGE REMARQUES F-26...
  • Page 55 All manuals and user guides at all-guides.com INHOUDSOPGAVE FRONTLINE 960 Serie: LQ ONDERHOUDS- EN ONDERDELENHANDLEIDING INHOUDSOPGAVE INTRODUCTIE PRODUCTIDENTIFICATIE ..................2 VOORRAAD RESERVEONDERDELEN - RICHTLIJN ..........2 GEBRUIK VAN DE ONDERDELENLIJST ..............3 VEILIGHEIDSVOORSCHRIFTEN BEDIENINGSVOORSCHRIFTEN ................4 VEILIGHEIDSINDICATIES ..................4 DE MOTOR STARTEN ....................4 DE MACHINE BESTUREN ..................
  • Page 56 All manuals and user guides at all-guides.com INTRODUCTIE FRONTLINE 960 Serie: LQ ONDERHOUDS- EN ONDERDELENHANDLEIDING PRODUCTIDENTIFICATIE Machinenaam Serienummer Productiejaar Machinegewicht Motorvermogen VOORRAAD RESERVEONDERDELEN - RICHTLIJN Om uw machine volledig operationeel en productief te houden, raadt Ransomes u aan om een aantal regelmatig gebruikte onderhoudsartikelen in voorraad te nemen.
  • Page 57 All manuals and user guides at all-guides.com INTRODUCTIE FRONTLINE 960 Serie: LQ ONDERHOUDS- EN ONDERDELENHANDLEIDING GEBRUIK VAN DE ONDERDELENLIJST ILLUSTRATIE-NUMMER Ieder onderdeel dat in de illustratie wordt weergegeven, is voorzien van een illustratie-nummer. Het is mogelijk dat onderdelen zonder een dergelijk illustratie-nummer, niet onmiddellijk in de illustratie kunnen worden gevonden. Deze behoren echter, over het algemeen, bij het onmiddellijk daarnaast geplaatste onderdeel.

  • Page 58: Veiligheidsvoorschriften

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ VEILIGHEIDSVOORSCHRIFTEN ONDERHOUDS- EN ONDERDELENHANDLEIDING • Defecte dempers vervangen. Uitsluitend maaien bij daglicht of als goed kunstlicht Door dit veiligheidssymbool worden belangrijke beschikbaar is. veiligheidsmeldingen in dit handboek aangegeven. Als •...
  • Page 59 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ VEILIGHEIDSVOORSCHRIFTEN ONDERHOUDS- EN ONDERDELENHANDLEIDING • Door plotseling snelheid te verminderen of te AFSTELLINGEN, SMERING EN remmen kunnen de achterwielen omhoog ONDERHOUD komen. • Onthoud dat de stabiliteit van de achterkant •...
  • Page 60 All manuals and user guides at all-guides.com VEILIGHEIDSVOORSCHRIFTEN FRONTLINE 960 Serie: LQ ONDERHOUDS- EN ONDERDELENHANDLEIDING • Na het morsen van brandstof mag de motor • Stal de machine nooit met brandstof in de niet worden gestart maar dient de machine tank in een ruimte waar de dampen een open van de betreffende plaats te worden vlam of vonk kunnen bereiken.

  • Page 61: Specificaties

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ SPECIFICATIES ONDERHOUDS- EN ONDERDELENHANDLEIDING MOTORSPECIFICATIE AFMETINGEN/GEWICHT Type: Perkins 45 kW @ 2800 rpm, Maaibreedte: viercilinder (in lijn) dieselmotor, 9'8" Model: 2,95 meter viertakt, watergekoeld, 2200 cc, 10'7" Model: 3,23 meter 12 V elektrische start Totale Model:...

  • Page 62: Aanbevolen Smeermiddelen

    All manuals and user guides at all-guides.com SPECIFICATIES FRONTLINE 960 Serie: LQ ONDERHOUDS- EN ONDERDELENHANDLEIDING AANBEVOLEN SMEERMIDDELEN Motorolie: Behoort MIL-L-2104C te zijn of overeenkomstig A.P.I. classificatie, SE/SF/SG kwaliteit [10W-30]. Hydrauliekolie: Shell Tellus 46 Smeervet: Shell Darina R2, of equivalent. MAAIPRESTATIE (GEBIED) 9'8"...

  • Page 63: Smeer- En Onderhoudsschema

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ SMEERING EN ONDERHOUD ONDERHOUDS- EN ONDERDELENHANDLEIDING SMEER- EN ONDERHOUDSSCHEMA f j i f j i f j i f j i f j i l i f & l i f l i f l i f &...
  • Page 64 All manuals and user guides at all-guides.com SMEERING EN ONDERHOUD FRONTLINE 960 Serie: LQ ONDERHOUDS- EN ONDERDELENHANDLEIDING SMEERING Afb. 3 Smeren bij pijltjes iedere 40 bedrijfsuren t i l l i f t i l l l e l l e l i f t i l NL-10...
  • Page 65 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ SMEERING EN ONDERHOUD ONDERHOUDS- EN ONDERDELENHANDLEIDING SMEERING MOTOR: Eerste 50 en iedere 250 bedrijfsuren. Verversing motorolie. Laat de motor eerst warmlopen en zet hem daarna stil. Haal de olieaftapplug uit de bodem van de krukkast en veeg hem schoon.
  • Page 66 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ SMEERING EN ONDERHOUD ONDERHOUDS- EN ONDERDELENHANDLEIDING SMEERING MACHINE: Iedere 400 bedrijfsuren. 1. Laat het oliereservoir leeglopen door aftapplug H open te zetten aan de onderzijde van het hydraulische oliereservoir. 2.
  • Page 67 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ SMEERING EN ONDERHOUD ONDERHOUDS- EN ONDERDELENHANDLEIDING SMEERING HYDRAULISCHE DRUKCONTROLEFACILITEIT Met het oog op eventuele problemen met het hydraulisch systeem is voorzien in servicepoorten om de druk te kunnen controleren. Tenzij anderszins aangegeven moet iedere test worden uitgevoerd terwijl de hydrauliekolie de normale bedrijfstemperatuur heeft.
  • Page 68 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ SMEERING EN ONDERHOUD ONDERHOUDS- EN ONDERDELENHANDLEIDING ONDERHOUD MOTORONDERHOUD: Iedere 250 bedrijfsuren. Brandstofsysteem: Gebruik dieselbrandstof nr.2-D (ASTM D975) Raadpleeg de handleiding van de motorfabrikant voor aanvullende informatie. Brandstoffilter vervangen (Afb. 10) Draai het filter (A) los van de filterkop.
  • Page 69 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ SMEERING EN ONDERHOUD ONDERHOUDS- EN ONDERDELENHANDLEIDING ONDERHOUD MOTORONDERHOUD: Iedere 400 bedrijfsuren. Reiniging van het luchtfilter Trek de gele vinger op de deksel naar u toe om deze te verwijderen. Houd de deksel stevig vast en draai deze naar links.
  • Page 70 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ SMEERING EN ONDERHOUD ONDERHOUDS- EN ONDERDELENHANDLEIDING ONDERHOUD AAN HET EIND VAN HET SEIZOEN of wanneer vereist 1. Laat het oliereservoir leeglopen door aftapplug H open te zetten aan de onderzijde van het hydraulische oliereservoir.
  • Page 71 FRONTLINE 960 Serie: LQ AFSTELLINGEN ONDERHOUDS- EN ONDERDELENHANDLEIDING AFSTELLINGEN SNELHEIDSBEGRENZER N.B. Textron Turf Care kan niet aansprakelijk worden gesteld voor prestatieverlies of De transport- en maaisnelheden kennen een machineschade als deze snelheden eigenmachtig fabrieksinstelling die ongewijzigd kan blijven. zijn veranderd.
  • Page 72 All manuals and user guides at all-guides.com MAAIDEKAFSTELLING FRONTLINE 960 Serie: LQ ONDERHOUDS- EN ONDERDELENHANDLEIDING MAAIDEKAFSTELLING BANDSPANNING MAAIDEK Controleer alle banden regelmatig gedurende de eerste 5, 10 en 15 bedrijfsuren en vervolgens na elke 50 bedrijfsuren. Zonodig als volgt afstellen: MIDDENDEK 1.
  • Page 73 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ MAAIDEKAFSTELLING ONDERHOUDS- EN ONDERDELENHANDLEIDING MAAIDEKAFSTELLING SLIJPEN & VERWIJDEREN VAN BLAD Indien nodig kunnen de maaibladen geslepen worden door middel van vijlen of slijpen. Het is zeer belangrijk dat de balans van de bladen behouden blijft.
  • Page 74 All manuals and user guides at all-guides.com FOUTOPSPORING FRONTLINE 960 Serie: LQ ONDERHOUDS- EN ONDERDELENHANDLEIDING ALGEMEEN Onderstaande foutopsporingstabel bevat basisproblemen die zich kunnen voordoen tijdens de start-up procedure en de bediening. Voor meer gedetailleerder informatie betreffende de hydraulische en elektrische systemen dient u contact op te nemen met de Jacobsen dealer.

  • Page 75: Hydraulisch Circuit

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ SCHEMATISCH DIAGRAM ONDERHOUDS- EN ONDERDELENHANDLEIDING HYDRAULISCH CIRCUIT 1. Transportpomp 2. 4-compartimentenpomp 3. Transmissieklep 4. Motor r.voorwiel 5. Motor l.voorwiel 6. Motor l.achterwiel 7. Motor r.achterwiel 8. Remklep 9. Remhulpklep 10.
  • Page 76 All manuals and user guides at all-guides.com SCHEMATISCH DIAGRAM FRONTLINE 960 Serie: LQ ONDERHOUDS- EN ONDERDELENHANDLEIDING ELEKTRISCH CIRCUIT INSTRUMENTEN VERKLARING AANSLUITSCHEMA Sleutelschakelaar Deling naar hoofdboom Nr. 3 Uit-stand Deling naar hoofdboom Nr. 4 OPWARMING-stand LOOP-stand START-stand KABELKLEURCODE Deling naar hoofdboom Nr. 2 Deling naar hoofdboom Nr.
  • Page 77 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ SCHEMATISCH DIAGRAM ONDERHOUDS- EN ONDERDELENHANDLEIDING ELEKTRISCH HOOFDCIRCUIT VERKLARING AANSLUITSCHEMA Brandstofpeilzender R.dekuitschakelaar Lamptijdklok. Watertemperatuurzender Klep r.maaidek Cabinetoevoer Motoroliedrukschakelaar Klep l.maaidek Voorlampen Claxonrelais Klep middenmaaidek Knipperlichteenheid Claxon Zittingonderbrekingsmodule Zekeringhouder Startmotorrelais Motoruitschakeling Deling naar achterlampen Alarmrelais remvrijlating...
  • Page 78 All manuals and user guides at all-guides.com SCHEMATISCH DIAGRAM FRONTLINE 960 Serie: LQ ONDERHOUDS- EN ONDERDELENHANDLEIDING ZEKERINGPOSITIES - HOOFDZEKERINGEN HOOFDZEKERINGEN De hoofdzekeringkast bevindt zich onder de voorzijde van de motorkap. Zekering A - 40 Amp Verbindingszekering - Systeemzekering. Zekering B - 40 Amp Verbindingszekering - Gloeibougie- en accesoirezekering.
  • Page 79 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ SCHEMATISCH DIAGRAM ONDERHOUDS- EN ONDERDELENHANDLEIDING RELAISPOSITIES RELAISPOSITIES De relais bevinden zich onder de voorladerdeksel Relais A - Flitslichtrelais Relais B - R.dekrelais Relais C - M.dekrelais Relais D - L.dekrelais Relais E - 4WD-relais Relais F - Startmotorrelais Relais G - Claxonrelais...
  • Page 80 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ ONDERHOUDS- EN ONDERDELENHANDLEIDING OPMERKINGEN NL-26...
  • Page 81 All manuals and user guides at all-guides.com INHALT FRONTLINE 960 Serie LQ WARTUNGSHANDBUCH UND ERSATZTEILLISTE INHALT EINLEITUNG PRODUKTIDENTIFIKATION ..................2 HINWEISE ZUR ERSATZTEILLAGERHALTUNG ............2 VERWENDUNG DES ERSATZTEILHANDBUCHS ............. 3 SICHERHEITSHINWEISE BEDIENUNGSANLEITUNGEN .................. 4 SICHERHEITSAUFKLEBER ..................4 ANLASSEN DES MOTORS ..................4 FAHREN DER MASCHINE ..................
  • Page 82 All manuals and user guides at all-guides.com EINLEITUNG FRONTLINE 960 Serie LQ WARTUNGSHANDBUCH UND ERSATZTEILLISTE PRODUKTIDENTIFIKATION Maschinenbezeichnung Seriennummer Herstellungsjahr Gewicht der Maschine Motorleistung HINWEISE ZUR ERSATZTEILLAGERHALTUNG Um Ihre Ausrüstung voll einsatzfähig und in Produktion zu halten, empfiehlt die Firma Ransomes, daß Sie die häufiger gebrauchten Wartungsteile auf Lager haben.
  • Page 83 All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ EINLEITUNG WARTUNGSHANDBUCH UND ERSATZTEILLISTE VERWENDUNG DES ERSATZTEILHANDBUCHS ARTIKELNUMMER Jeder auf den Illustrationen identifizierte Teil hat eine Artikelnummer. Teile ohne Artikelnummer können nicht ohne weiteres aus der Abbildung identifiziert werden, aber stehen normalerweise mit dem benachbarten Teil in Verbindung.

  • Page 84: Sicherheitshinweise

    All manuals and user guides at all-guides.com SICHERHEITSHINWEISE FRONTLINE 960 Serie LQ WARTUNGSHANDBUCH UND ERSATZTEILLISTE • Beachten Sie die Straßenverkehrsordnung auch abseits der Straße. Seien Sie jederzeit wachsam und konzentriert. Achten Sie auf den Dieses Sicherheitssymbol zeigt wichtige Verkehr, wenn Sie Straßen kreuzen oder neben Sicherheitshinweise in diesem Handbuch an.

  • Page 85: Verlassen Des Fahrersitzes

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ SICHERHEITSHINWEISE WARTUNGSHANDBUCH UND ERSATZTEILLISTE 3.6 VERLASSEN DES FAHRERSITZES • Alle entsprechenden Anweisungen zur Wartung lesen. • Die Maschine auf einem ebenen Boden parken. • Nur vom ursprünglichen Hersteller gelieferte •...
  • Page 86 All manuals and user guides at all-guides.com SICHERHEITSHINWEISE FRONTLINE 960 Serie LQ WARTUNGSHANDBUCH UND ERSATZTEILLISTE • Keinen Kraftstoff auf heiße Komponenten verschütten. • Beim Warten von Batterien NICHT RAUCHEN und offene Flammen fernhalten. • Keine Metallgegenstände auf die Anschlußklemmen legen. GEFAHR - Weist auf eine unmittelbare WICHTIG: Die Transportgeschwindigkeit ist nur Gefahrensituation hin, die, wenn nicht vermieden, zu...

  • Page 87: Technische Daten

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ TECHNISCHE DATEN WARTUNGSHANDBUCH UND ERSATZTEILLISTE TECHNISCHE BESCHREIBUNG DES Fassungsvermögen MOTORS des Hydrauliktanks: 18,8 Liter Batterie: Exide 065 TYP: Perkins 45 kW bei 2800 U/ min, 4-Zylinder-Turbodiesel- ABMESSUNGEN (Reihen)motor, 4-Takt-Motor, wassergekühlt, 2200 ccm bei Schnittbreite: 12 V Elektrostart...

  • Page 88: Empfohlene Schmiermittel

    All manuals and user guides at all-guides.com TECHNISCHE DATEN FRONTLINE 960 Serie LQ WARTUNGSHANDBUCH UND ERSATZTEILLISTE EMPFOHLENE SCHMIERMITTEL Motoröl: muss MIL-L-2104C oder den Graden SE/SF/SG der A.P.I.- Klassifikation entsprechen [10W-30] Hydrauliköl: Shell Tellus 46 Schmierfett: Shell Darina R2 oder äquivalent SCHNITTLEISTUNG (FLÄCHE) 9'8"-Modell: 3,2 Hektar/h bei 12 km/h.

  • Page 89: Schmier- Und Wartungstabelle

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ SCHMIERUNG UND WARTUNG WARTUNGSHANDBUCH UND ERSATZTEILLISTE SCHMIER- UND WARTUNGSTABELLE ß ö ü ä ß ß ü ö ä . l t ä ß Ö ü ü Ö l i f l i f Ö...
  • Page 90 All manuals and user guides at all-guides.com SCHMIERUNG UND WARTUNG FRONTLINE 960 Serie LQ WARTUNGSHANDBUCH UND ERSATZTEILLISTE SCHMIERUNG Abb. 3 An den Pfeilen schmieren - Alle 40 Betriebsstunden Ü Ö r e t e t l Ö e t l r e t l l e Ü...
  • Page 91 All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ SCHMIERUNG UND WARTUNG WARTUNGSHANDBUCH UND ERSATZTEILLISTE SCHMIERUNG MOTOR: Nach den ersten 50 Betriebsstunden und anschließend alle 250 Betriebsstunden Motoröl wechseln Den Motor zunächst aufwärmen und anschließend ausschalten. Die Ölablassschraube aus dem Boden des Kurbelgehäuses ziehen und abwischen.
  • Page 92 All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ SCHMIERUNG UND WARTUNG WARTUNGSHANDBUCH UND ERSATZTEILLISTE SCHMIERUNG MASCHINE: Alle 400 Betriebsstunden 1. Lassen Sie den Öltank ab, indem Sie den Ablassverschluss H am Boden des Hydrauliköltanks entfernen. 2. Kontrollieren Sie, dass der Verschluss sauber ist, und setzen Sie diesen wieder in den Tank ein.
  • Page 93 All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ SCHMIERUNG UND WARTUNG WARTUNGSHANDBUCH UND ERSATZTEILLISTE SCHMIERUNG 5.4 PRÜFANSCHLÜSSE FÜR DIE HYDRAULIK Für den Fall, dass Probleme mit der Hydraulik auftreten sollten, sind spezielle Wartungsanschlüsse vorgesehen, über die sich die Drücke prüfen lassen.
  • Page 94 All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ SCHMIERUNG UND WARTUNG WARTUNGSHANDBUCH UND ERSATZTEILLISTE WARTUNG MOTORWARTUNG: Alle 250 Stunden Kraftstoffanlage: Dieselkraftstoff Nr. 2-D (ASTM D975) verwenden. Weitere Hinweise siehe Handbuch des Motorherstellers. Kraftstofffilter wechseln (Abb.10) Die Filterschraube (A) vom Filterkopf abschrauben.
  • Page 95 All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ SCHMIERUNG UND WARTUNG WARTUNGSHANDBUCH UND ERSATZTEILLISTE WARTUNG MOTORWARTUNG: Alle 400 Stunden Luftfilter reinigen Ziehen Sie zum Entfernen der Abdeckung den gelben Zapfen an der Abdeckung zu sich hin. Halten Sie die Abdeckung fest und drehen Sie sie nach links.
  • Page 96 All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ SCHMIERUNG UND WARTUNG WARTUNGSHANDBUCH UND ERSATZTEILLISTE WARTUNG SAISONENDE oder bei Bedarf 1. Lassen Sie den Öltank ab, indem Sie den Ablassverschluss H am Boden des Hydrauliköltanks entfernen. 2. Kontrollieren Sie, dass der Verschluss sauber ist, und setzen Sie diesen wieder in den Tank ein.
  • Page 97 FRONTLINE 960 Serie LQ EINSTELLUNGEN WARTUNGSHANDBUCH UND ERSATZTEILLISTE EINSTELLUNGEN DREHZAHLBEGRENZER HINWEIS: Textron Turf Care kann für keine Die Fahr- und die Mähgeschwindigkeit sind Leistungsverluste oder Maschinenschäden werkseitig eingestellt und brauchen normalerweise verantwortlich gemacht werden, wenn die genannten nicht geändert zu werden.
  • Page 98 All manuals and user guides at all-guides.com EINSTELLUNGEN DER SCHNEIDEVORRICHTUNG FRONTLINE 960 Serie LQ WARTUNGSHANDBUCH UND ERSATZTEILLISTE EINSTELLUNGEN DER SCHNEIDEVORRICHTUNG 7.1 RIEMENSPANNUNG AN DER SCHNEIDEVORRICHTUNG Prüfen Sie alle Riemen während der ersten 5, 10 und 15 Betriebsstunden in regelmäßigen Abständen, danach alle 50 Betriebsstunden.
  • Page 99 All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ EINSTELLUNGEN DER SCHNEIDEVORRICHTUNG WARTUNGSHANDBUCH UND ERSATZTEILLISTE EINSTELLUNGEN DER SCHNEIDEVORRICHTUNG SCHÄRFEN UND AUSBAU DER MESSER Bei Bedarf können die Schneidemesser entweder durch Feilen oder Schleifen geschärft werden. Wichtig ist, dass das Gleichgewicht der Messer erhalten bleibt.
  • Page 100 All manuals and user guides at all-guides.com FEHLERSUCHE FRONTLINE 960 Serie LQ WARTUNGSHANDBUCH UND ERSATZTEILLISTE ALLGEMEINES Die folgende Fehlersuchtabelle enthält grundlegende Probleme, die beim Anlassen und Betrieb auftreten könnten. Ausführlichere Informationen über das Hydraulik- und elektrische System erhalten Sie von Ihrem Jacobsen- Vertragshändler.
  • Page 101 All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ ANORDNUNGSPLAN WARTUNGSHANDBUCH UND ERSATZTEILLISTE KREISLAUF DER HYDRAULIK 1. Transmissionspumpe 2. 4-Sektionspumpe 3. Getriebeventil 4. Motor rechtes Vorderrad 5. Motor linkes Vorderrad 6. Motor linkes Hinterrad 7. Motor rechtes Hinterrad 8.
  • Page 102 All manuals and user guides at all-guides.com ANORDNUNGSPLAN FRONTLINE 960 Serie LQ WARTUNGSHANDBUCH UND ERSATZTEILLISTE ELEKTRISCHER SCHALTKREIS DER ANZEIGEELEMENTE SCHLÜSSEL ZUM SCHALTPLAN Abzweig zu Hauptkabelbaum Nr.3 Schlüsselschalter Abzweig zu Hauptkabelbaum Nr.4 Stellung AUS Stellung HEIZUNG Stellung FAHREN FARBKODE DER KABEL Stellung START Abzweig zu Hauptkabelbaum Nr.2 Abzweig zu Hauptkabelbaum Nr.1...
  • Page 103 All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ ANORDNUNGSPLAN WARTUNGSHANDBUCH UND ERSATZTEILLISTE ELEKTRISCHER SCHALTKREIS DER STROMVERSORGUNG SCHLÜSSEL ZUM SCHALTPLAN Timer Lampe Geber Wassertemperatur Vorrichtung Kabinenzuleitung Schalter Motoröldruck Abstellschalter rechte Scheinwerfer Huprelais Vorrichtung Blinkeinheit Hupe Ventil rechte Halter Sicherung Starterrelais Schneidevorrichtung Abzweig zu Heckleuchten...
  • Page 104 All manuals and user guides at all-guides.com ANORDNUNGSPLAN FRONTLINE 960 Serie LQ WARTUNGSHANDBUCH UND ERSATZTEILLISTE LAGE DER SICHERUNGEN - HAUPTSICHERUNGEN HAUPTSICHERUNG Die Tafel mit den Hauptsicherungen befindet sich unter dem Vorderteil der Motorhaube. Sicherung A - 40 A Streifensicherung - Systemsicherung.
  • Page 105 All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ ANORDNUNGSPLAN WARTUNGSHANDBUCH UND ERSATZTEILLISTE LAGE DER RELAIS LAGE DER RELAIS Die Relais befinden sich unter der vorderen Mastabdeckung. Relais A - Blinkrelais Relais B - Relais rechte Vorrichtung Relais C - Relais mittlere Vorrichtung Relais D - Relais linke Vorrichtung Relais E - Relais Vierradantrieb Relais F - Starterrelais...
  • Page 106 All manuals and user guides at all-guides.com FRONTLINE 960 Serie LQ WARTUNGSHANDBUCH UND ERSATZTEILLISTE HINWEISE D-26...
  • Page 107 All manuals and user guides at all-guides.com INDICE FRONTLINE 960 Serie: LQ MANUALE PER LA MANUTENZIONE E DEI RICAMBI INDICE INTRODUZIONE IDENTIFICAZIONE DEL PRODOTTO ................2 GUIDA ALLA SCORTA DELLE PARTI DI RICAMBIO ..........2 COME USARE IL MANUALE DELLE PARTI ..............3 ISTRUZIONI PER LA SICUREZZA ISTRUZIONI DI FUNZIONAMENTO ................
  • Page 108 All manuals and user guides at all-guides.com INTRODUZIONE FRONTLINE 960 Serie: LQ MANUALE PER LA MANUTENZIONE E DEI RICAMBI IDENTIFICAZIONE DEL PRODOTTO Nome della macchina Numero di serie Anno di fabbricazione Peso della macchina Potenza del motore GUIDA ALLA SCORTA DELLE PARTI DI RICAMBIO Per mantenere le apparecchiature in condizioni pienamente funzionanti e produttive, la società...
  • Page 109 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ INTRODUZIONE MANUALE PER LA MANUTENZIONE E DEI RICAMBI COME USARE IL MANUALE DELLE PARTI NUMERO DI ARTICOLO A ciascuna parte che è identificata nelle illustrazioni è stato assegnato un numero di articolo. Le parti a cui non è stato assegnato un numero di articolo non possono essere prontamente identificate nell’illustrazione, ma sono in genere strettamente associate alla parte immediatamente adiacente.

  • Page 110: Istruzioni Per La Sicurezza

    All manuals and user guides at all-guides.com ISTRUZIONI PER LA SICUREZZA FRONTLINE 960 Serie: LQ MANUALE PER LA MANUTENZIONE E DEI RICAMBI • Osservare sempre il Codice della Strada, sia su strada che al di fuori di essa. Prestare in tutti i Questo simbolo di sicurezza indica importanti messaggi casi il massimo livello d’attenzione e prendere per la sicurezza in questo manuale.

  • Page 111: Prestare Particolare Attenzione

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ ISTRUZIONI PER LA SICUREZZA MANUALE PER LA MANUTENZIONE E DEI RICAMBI • In caso di decelerazione o frenata improvvisa si REGOLAZIONI, LUBRIFICAZIONE E può provocare il sollevamento delle ruote MANUTENZIONE posteriori.
  • Page 112 All manuals and user guides at all-guides.com ISTRUZIONI PER LA SICUREZZA FRONTLINE 960 Serie: LQ MANUALE PER LA MANUTENZIONE E DEI RICAMBI • Non conservare mai la macchina con della benzina nel serbatoio all’interno di un locale dove i vapori potrebbero venire a contatto con fiamme vive o scintille.

  • Page 113: Dati Tecnici

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ DATI TECNICI MANUALE PER LA MANUTENZIONE E DEI RICAMBI SPECIFICHE DEL MOTORE DIMENSIONI TIPO: Perkins 45KW a 2800 giri/min., Larghezza di taglio: motore Diesel 4 cilindri (in linea), Modello 9'8": 2,95 metri 4 tempi, raffreddato ad acqua, Modello 10'7":...

  • Page 114: Lubrificanti Consigliati

    All manuals and user guides at all-guides.com DATI TECNICI FRONTLINE 960 Serie: LQ MANUALE PER LA MANUTENZIONE E DEI RICAMBI LUBRIFICANTI CONSIGLIATI Olio motore: Deve essere classificazione MIL- L-2104C o A.P.I. gradi SE/SF/ SG. [10W-30]. Olio idraulico: Shell Tellus 46. Grasso: Shell Darina R2, o equivalente.

  • Page 115: Lubrificazione E Manutenzione

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ LUBRIFICAZIONE E MANUTENZIONE MANUALE PER LA MANUTENZIONE E DEI RICAMBI TABELLA DELLA LUBRIFICAZIONE E DELLA MANUTENZIONE ' l l i l l f i r ' l l r i l e ’...
  • Page 116 All manuals and user guides at all-guides.com LUBRIFICAZIONE E MANUTENZIONE FRONTLINE 960 Serie: LQ MANUALE PER LA MANUTENZIONE E DEI RICAMBI LUBRIFICAZIONE Fig. 3 Lubrificare dove indicato dalle frecce À i r t i r t l i r t i l l e r t l i r t i...

  • Page 117: Motore: Dopo Le Prime 50 Ore Ed Ogni

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ LUBRIFICAZIONE E MANUTENZIONE MANUALE PER LA MANUTENZIONE E DEI RICAMBI LUBRIFICAZIONE MOTORE: Dopo le prime 50 ore ed ogni 250 ore di lavoro Cambiare l’olio motore. Riscaldare il motore e spegnerlo. Togliere il tappo di spurgo dell’olio (A) dal fondo della coppa, e tergerlo.
  • Page 118 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ LUBRIFICAZIONE E MANUTENZIONE MANUALE PER LA MANUTENZIONE E DEI RICAMBI LUBRIFICAZIONE MACCHINA: Ogni 400 ore di lavoro 1. Scaricare il serbatoio dell’olio togliendo il tappo di scarico H posto sul fondo del serbatoio dell’olio idraulico.
  • Page 119 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ LUBRIFICAZIONE E MANUTENZIONE MANUALE PER LA MANUTENZIONE E DEI RICAMBI LUBRIFICAZIONE APERTURE DI PROVA IDRAULICHE Nel caso in cui si dovessero verificare dei problemi nell’impianto idraulico, si forniscono delle aperture di servizio per consentire la verifica delle pressioni.

  • Page 120: Manutenzione Del Motore

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ LUBRIFICAZIONE E MANUTENZIONE MANUALE PER LA MANUTENZIONE E DEI RICAMBI MANUTENZIONE MANUTENZIONE DEL MOTORE: Ogni 250 ore Impianto carburante: Usare gasolio N°2-D (ASTM D975) Per ulteriori informazioni si rimanda al manuale del fabbricante del motore.

  • Page 121: Manutenzione Della Macchina

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ LUBRIFICAZIONE E MANUTENZIONE MANUALE PER LA MANUTENZIONE E DEI RICAMBI MANUTENZIONE MANUTENZIONE DEL MOTORE: Ogni 400 ore Pulizia del filtro dell’aria Per togliere il coperchio, tirare verso di sé la linguetta di colore giallo posta sul coperchio.
  • Page 122 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ LUBRIFICAZIONE E MANUTENZIONE MANUALE PER LA MANUTENZIONE E DEI RICAMBI MANUTENZIONE A FINE STAGIONE o all’occorrenza 1. Scaricare il serbatoio dell’olio togliendo il tappo di scarico H posto sul fondo del serbatoio dell’olio idraulico.

  • Page 123: Limitatore Di Velocità

    MANUALE PER LA MANUTENZIONE E DEI RICAMBI REGOLAZIONE LIMITATORE DI VELOCITÀ N.B. In caso di modifica, Textron Turf Care declina ogni responsabilità per perdite di prestazioni o danni alla macchina. Le velocità di trasporto e di taglio sono registrate in fabbrica, e non devono essere modificate.
  • Page 124 All manuals and user guides at all-guides.com REGOLAZIONI DEL PIANO DI TAGLIO FRONTLINE 960 Serie: LQ MANUALE PER LA MANUTENZIONE E DEI RICAMBI REGOLAZIONI DEL PIANO DI TAGLIO TENSIONAMENTO DELLA CINGHIA DEL PIANO DI TAGLIO Verificare tutte le cinghie con regolarità durante le prime 5, 10 e 15 ore di funzionamento e poi dopo ogni 50 ore di funzionamento.
  • Page 125 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ REGOLAZIONI DEL PIANO DI TAGLIO MANUALE PER LA MANUTENZIONE E DEI RICAMBI REGOLAZIONI DEL PIANO DI TAGLIO AFFILAMENTO E RIMOZIONE DELLA LAMA Quando occorre, è possibile affilare le lame di taglio limandole o molandole.

  • Page 126: Ricerca Guasti

    All manuals and user guides at all-guides.com RICERCA GUASTI FRONTLINE 960 Serie: LQ MANUALE PER LA MANUTENZIONE E DEI RICAMBI ASPETTI GENERALI Lo schema di ricerca guasti fornito di seguito elenca i problemi basilari che potrebbero verificarsi durante l’avviamento ed il funzionamento. Per informazioni più dettagliate sugli impianti idraulico ed elettrico, contattate il vostro distributore di zona Jacobsen.

  • Page 127: Circuito Idraulico

    All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ DIAGRAMMI SCHEMATICI MANUALE PER LA MANUTENZIONE E DEI RICAMBI CIRCUITO IDRAULICO 1. Pompa trasmissione 2. Pompa 4 sezioni 3. Valvola trasmissione 4. Motore ruota anteriore destra 5. Motore ruota anteriore sinistra 6.
  • Page 128 All manuals and user guides at all-guides.com DIAGRAMMI SCHEMATICI FRONTLINE 960 Serie: LQ MANUALE PER LA MANUTENZIONE E DEI RICAMBI STRUMENTO DEL CIRCUITO ELETTRICO TASTO SULLO SCHEMA DEL CABLAGGIO Interruttore chiave Sdoppiato sul cablaggio N. 3 Posizione OFF (SPENTO) Sdoppiato sul cablaggio N. 4 Posizione HEATER (RISCALDATORE) Posizione RUN (MARCIA) Posizione START (AVVIO)
  • Page 129 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ DIAGRAMMI SCHEMATICI MANUALE PER LA MANUTENZIONE E DEI RICAMBI LINEA PRINCIPALE DEL CIRCUITO ELETTRICO TASTO SULLO SCHEMA DEL CABLAGGIO Trasmettitore livello carburante Interruttore piano centrale Trasmettitore temperatura Interruttore soppressione piano Timer luci dell’acqua sinistro...
  • Page 130 All manuals and user guides at all-guides.com DIAGRAMMI SCHEMATICI FRONTLINE 960 Serie: LQ MANUALE PER LA MANUTENZIONE E DEI RICAMBI POSIZIONE DEI FUSIBILI – FUSIBILI PRINCIPALI FUSIBILI PRINCIPALI Il quadro dei fusibili principali si trova sotto la parte anteriore del cofano motore . Fusibile A - Fusibile di collegamento da 40 Amp - Fusibile di sistema.
  • Page 131 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ DIAGRAMMI SCHEMATICI MANUALE PER LA MANUTENZIONE E DEI RICAMBI POSIZIONI DEI RELÈ POSIZIONI DEI RELÈ I relè si trovano sotto il coperchio della torre anteriore Relè A - Relè lampeggiatore Relè...
  • Page 132 All manuals and user guides at all-guides.com FRONTLINE 960 Serie: LQ MANUALE PER LA MANUTENZIONE E DEI RICAMBI NOTE I-26...
  • Page 133 All manuals and user guides at all-guides.com 960 FRONTLINE CONTENTS PARTS MANUAL FIGURE DESCRIPTION PAGE TORQUE SPECIFICATIONS ..............2 ENGINE GROUP .................. 5 ENGINE-AIR FILTER ................9 FRAME-FRONT ................... 11 FRAME-REAR ..................13 HOOD ....................17 FRONT AXLE ..................19 WHEEL MOTOR - FRONT ..............

  • Page 134: Torque Specifications

    All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL TORQUE SPECIFICATIONS (± 10%) ECOMMENDED TORQUES FOR THESE GRADES OF FASTENERS SE THESE SPECIFICATIONS UNLESS OTHERWISE NOTED EXTRON PECIALTY RODUCTS USES GRADE BOLTS AS STANDARD MINIMUM – – ). D COMMERCIAL QUALITY O NOT USE LOWER –...
  • Page 135 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL Parts-3...
  • Page 136 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL ENGINE GROUP Parts-4...
  • Page 137 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL ENGINE GROUP LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218149 Fan-16.75" 450171 Scrw-hex M6 X 20 4123743 Engine-Perkins 404C-22T 4123488 Bell Housing & Cplg M10 Hex Nut staytite M10 Flat Washer M10 x 75 Caphead Scrw M10 x 50 Caphead Scrw...
  • Page 138 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL ENGINE GROUP Parts-6...
  • Page 139 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL ENGINE GROUP LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 452437 Nut-hex M10 Flng Nyloc 001594010 Wshr-.328 X .75 X 14 Ga LMAC062 Coupling - Kit 452200029 Lockwshr-1/4 X .425 X .072 64006-13...

  • Page 140: Engine - Air Filter

    All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL ENGINE - AIR FILTER Parts-8...
  • Page 141 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL ENGINE - AIR FILTER LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4123365 Relay Bracket W/A Fuel Filter Perkins Part No. 2656613. 4123283 Air Cleaner Complete 4123043 Cover - Air Cleaner 4123044...
  • Page 142 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL FRAME - FRONT Parts-10...
  • Page 143 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL FRAME - FRONT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBF2423 Plate-Seat Mtg 2208058.07 Hinge-seat Plate 4125140 Wldmt-Tower 4125219 Wldmt-RH Frame Rail 4125141 Wldmt-LH Frame Rail 2216084 Wlmnt-Bulkhead 4125824...
  • Page 144 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL FRAME - REAR Parts-12...
  • Page 145 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL FRAME - REAR LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2212072 Screen-hood 2218000 Hood-plastic MBG5364 Hinge-plate RH 4128538 Hinge-plate LH 2212054A Hinge-adj Rh 2212051A Hinge-adj Lh 4125519 Wldmt-Fan Shroud MBF1911...
  • Page 146 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL FRAME - REAR Parts-14...
  • Page 147 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL FRAME - REAR LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 450170 Scrw-hex M6 X 16 450389 Wshr-M6 X 12.5 X 1.8 001594080 Wshr-.516 X .750 X 12ga 001594010 Wshr-.328 X .75 X 14 Ga 450048...
  • Page 148 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL HOOD Parts-16...
  • Page 149 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL HOOD LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218112 Insulation-seat Plate 2218113 Insulation-hood Rear 2218118 Insulation-interior Hood 2218119 Insulation-hood Exterior 2218120 Insulation-hood Top 2218117 Insulation-interior Lh 2218116 Insulation-interior Rh 2218114...

  • Page 150: Front Axle

    All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 7 FRONT AXLE Parts-18...
  • Page 151 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 7 FRONT AXLE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008007240 280cc Piston Wheel Motor 001594200 Spring Washer M14 00191160 Hex Screw M14x30 Fine Thread 008008460 Wheel Nut 4121791...
  • Page 152 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 7A WHEEL MOTOR - FRONT Parts-20...
  • Page 153 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 7A WHEEL MOTOR - FRONT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008007240 Wheel Motor A808966 Seal kit A808967 Seal kit A808968 Cylinder-block Assy. • Piston sub-assy.CI.0 •...
  • Page 154 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 7A WHEEL MOTOR - FRONT Parts-22...
  • Page 155 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL LIST OF PARTS 7A WHEEL MOTOR - FRONT * Not illustrated ITEM PART NO DESCRIPTION REMARKS • Seal support • Key • Shaft • Drum Brake. • Screw. • Brake cable. •...
  • Page 156 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL REAR AXLE Parts-24...
  • Page 157 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL REAR AXLE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS W176078 Pivot Pin 64141-4 Nut-wlf 3/8-16 450193 Scrw-hex M8 X 30 450390 Wshr-M8 X 17 X 1.8 450378 Nut-hex M8 Nyloc 456110595...
  • Page 158 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL REAR WHEEL MOTOR Parts-26...
  • Page 159 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL REAR WHEEL MOTOR LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS W148141-03 Motor ME15-02-08-AAAA A800664 Special Bolts End Cover Seal Ring-Commutator contained in seal kit A820052 Seal Ring contained in seal kit A820052 Commutator...
  • Page 160 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL HYDRAULIC VALVES Parts-28...
  • Page 161 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL HYDRAULIC VALVES LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4116078 4wd Manifold Valve 2218227 Hyd Valve For Wing Deck 2212049 Bracket-valve Mtg 2212092 Bracket-rh Valve Mtg 4125581 Screw - Cap Head M8x100 450411...
  • Page 162 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL HYDRALIC FILTERS Parts-30...
  • Page 163 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL HYDRALIC FILTERS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2212075 Bracket-filter-HD 2212078 Baffle-filter HD 2218043 Seal-filter Baffle 2212074 Plate-filter Baffle 178043.7 Tube-filter Head 452200176 Lockwshr-1/2 X .873 X .125 64123-73 Blt-hex 1/2-13x1 456110090...
  • Page 164 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL FLUID TANKS Parts-32...
  • Page 165 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL FLUID TANKS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218154 Fuel-tank 2218148 Reservoir-hydraulic 2218078 Cap-fuel Tank 64152-05 10-32x1/2 R Mach Scr 64002-02 Lockwshr-tooth,Ext,#10 2218046 Sender-fuel Level W148081 Gasket 2212087...
  • Page 166 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL OPTIONAL - AUXILIARY FUEL TANK Parts-34...
  • Page 167 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL OPTIONAL - AUXILIARY FUEL TANK LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218154 Fuel-Tank 2218150 Tank-Auxiliary Fuel 158006-15 Fitting-ors/Orb 007997210 Hose-Fuel Tank Vent 2218153 Hose-Fuel Tank 09007-09 S-hose .5x.25x3.0 450390...
  • Page 168 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL CONTROLS - THROTTLE / PUMP Parts-36...
  • Page 169 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL CONTROLS - THROTTLE / PUMP LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS W038404-02 Grip, Throttle Lever MBF1971 Lever, Throttle W118047-02 Bushing Flip-lok, 1/2 MBF1720 Clamping Collar MBF1691 Collar 461901679...
  • Page 170 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL CONTROL - LIFT Parts-38...
  • Page 171 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL CONTROL - LIFT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2198109 Knob-lever 2216005 Wldmnt-lift Lever 2218002 Valve-3 Spool Lift (Service Seal Kit 2218002-01) 2216003 Wldmt-lever Support 450043 Bolt-hex M10 X 120 450379...
  • Page 172 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL CONTROL - BRAKES Parts-40...
  • Page 173 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL CONTROL - BRAKES LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBG4400 Spacer - Plate MBG4399 Bracket - Mount 008028345 Hydraulic - Valve MBG5181 M. Switch Actuator MBG5177 Bracket - M.
  • Page 174 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL CONTROLS - STEERING Parts-42...
  • Page 175 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL CONTROLS - STEERING LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 450213 Scrw-hex M10 x 20 452692 Scrw-hex M6 x 12 Taptite 450120055 Nut-hex 1/2-13 W038124-01 Knob 008244553 Flasher Unit...
  • Page 176 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL CONTROLS - STEERING Parts-44...
  • Page 177 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL CONTROLS - STEERING LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 001594080 Wshr-.516 x .750 x12ga 173006 Shaft-Locking 001419072 Roll Pin-3/16 X 7/8 64166-17 Blt-Shldr 3/8-16x1.12 118047-02 Bushing Flip-lok, 1/2 172042a.07...
  • Page 178 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL COOLING & EXHAUST Parts-46...
  • Page 179 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL COOLING & EXHAUST LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 450190 Scrw-Hex M8 x 16 64006-02 Lockwasher-Helical 5/16 4128624 Bracket - Batery 2178211 Radiator (Use Service Cap 2178211-01) 452701 Scrw-Hex M8 x 16 Taptite 450389...
  • Page 180 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL COOLING & EXHAUST Parts-48...
  • Page 181 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL COOLING & EXHAUST LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4127198 Insulation-Exhaust 450453 Nut-hex M8 Verbus Ripp 4123047 Muffler 48378 Strap- Rubber 172212 Brkt-Upper Hanger 172290 Brkt-Lower Hanger 2213009...
  • Page 182 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL SEAT BREAKDOWN GRAMMER S 85 / 90R Parts-50...
  • Page 183 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL SEAT BREAKDOWN GRAMMER LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008199400 Seat Assy Complete Including Suspension 008199450 Seat Cushion 008199460 Back Rest Cushion 008199560 Head Rest Assy. 008199470 Head Rest Cushion 008173520...
  • Page 184 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL SEAT BREAKDOWN GRAMMER S 85 / 90R Parts-52...
  • Page 185 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL SEAT BREAKDOWN GRAMMER LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008199720 008199730 Adjusting Spindle 008199740 Washer Plug 008199550 Arm Rest RH Screw Support RH 008199850 Arm Rest Assy.
  • Page 186 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL SEAT SUSPENSION GRAMMER DS85H Parts-54...
  • Page 187 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL SEAT SUSPENSION GRAMMER DS85H LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008173640 Screw 008173650 Stop 008173660 Washer 008199640 Slide With Lever 008199750 Slide 008173670 008173680 Cover 008173690 Base Assy.
  • Page 188 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL PUSHARM ASSEMBLY Parts-56...
  • Page 189 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL PUSHARM ASSEMBLY LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBF1925.7 Wldmt-push Arm Lh MBF1926.7 Wldmt-push Arm Rh 46019A Pin Weld, Push Rod 452701 Scrw-hex M8 X 16 Taptite 2216025 Wldmnt-cyl Rod Pin 2218014...
  • Page 190 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL DECK MOUNTING Parts-58...
  • Page 191 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL DECK MOUNTING LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2216042 Wldmnt-Hook Rear LH 2216041 Wldmnt-Hook Rear RH 455000387 Pin-Tension 1/4 X 1-1/4 176147-01 Wldmt-hook Frnt LH 176147-02 Wldmt-hook Frnt RH 38404-01...
  • Page 192 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL DECK MOUNTING Parts-60...
  • Page 193 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL DECK MOUNTING LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBF0365 Wshr-10.5 X 25.2 X 3 001399090 Nut-hex 5/16-24 Nyloc 451030201 Bolt-hex 5/16-24 X 1-1/4 64018-13 Blt-crg 1/2-13x2 Gr5 450120233 Nut-hex 1/2-13 Nyloc...
  • Page 194 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 46CC M46-20788 SERVO TRANSMISSION PUMP Parts-62...
  • Page 195 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 46CC M46-20788 SERVO TRANSMISSION PUMP LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008007120 Transmission Pump A800729 Cylinder block Kit • Piston • Slipper Retainer • Cylinder Block A800730 Charge Relief Valve Spring A800731...
  • Page 196 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL TRANSMISSION VALVE Port B - SAE 12 Ports C, C1, E & E1 - SAE 10 Ports F & T - SAE 6 Maximum Input Flow 140 L/M Maximum Divided / Combined Flow 70 L/M Maximum Working Pressure = 280 Bar B, C, E...
  • Page 197 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL TRANSMISSION VALVE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4125741 Transmission Valve Manifold 008089830 Flow Divider / Combiner 008089850 Piloted, Popet type logic element 008089860 Piloted Directional Valve 008089870 Solenoid Valve...
  • Page 198 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL WING DECK VALVE Ports P, M1, M2 & T - SAE 10 Ports C & C - SAE 6 Ports G & G - SAE 4 Maximum Working Pressure= 220 Bar TORQUE SETTINGS REFER TO SECTION 1 Parts-66...
  • Page 199 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL WING DECK VALVE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218227 Deck Valve 178102-42 RV10 - 22H - 0 - V - 35 / M210 178102-01 SK10 2V B 178102-13...

  • Page 200: Deck Valve

    All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL DECK VALVE Port T - SAE 12 Ports P, M1 & M2 - SAE 10 Port R - SAE 8 Port G - SAE 4 TORQUE SETTINGS REFER TO SECTION 1 Parts-68...
  • Page 201 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL DECK VALVE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218225 Front Deck Valve 178102-58 CV08 - 20 - 0 - V - 80 178102-03 SK08 - 2V - T 178102-59 CV10 - 20T - 0 - V - 300 178102-01...
  • Page 202 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 26.1 HYDRAULIC DIAGRAM - TRANSMISSIOM Parts-70...
  • Page 203 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 26.1 HYDRAULIC DIAGRAM - TRANSMISSIOM LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008007120 Transmission Pump W148141-03 Hydraulic Motor 008007240 Hydraulic Wheel Motor 006911730 Oil Cooler 2218148 Hydraulic Reservoir 4125741...
  • Page 204 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 26.1 HYDRAULIC DIAGRAM - TRANSMISSIOM Parts-72...
  • Page 205 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 26.1 HYDRAULIC DIAGRAM - TRANSMISSIOM LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS F206 W158007-09 90-M/M 11/16 ORS x 7/16 SAE F207 158056-02 FTG-ORS/O-RING TEE F209 178088-01 FTG-ORS PLUG 1-14 F210...
  • Page 206 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 26.2 HYDRAULIC DIAGRAM - UNIT DRIVE Parts-74...
  • Page 207 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 26.2 HYDRAULIC DIAGRAM - UNIT DRIVE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 178024 Filter Head 178025 Filter 178043-7 Filter Tube 006911730 Oil Cooler 2218148 Hydraulic Reservoir 2218225 Front Unit DeckValve...
  • Page 208 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 26.2 HYDRAULIC DIAGRAM - UNIT DRIVE Parts-76...
  • Page 209 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 26.2 HYDRAULIC DIAGRAM - UNIT DRIVE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS F209 178088-01 FTG-ORS PLUG 1-14 F210 178097-01 CLAMP-TUBE F211 2690017-01 FTG-ORB PLUG 14 F212 2690017-03 PLUG...

  • Page 210: Hydraulic Diagram

    All manuals and user guides at all-guides.com 960 FRONTLINE HYDRAULIC DIAGRAM PARTS MANUAL 26.3 HYDRAULIC DIAGRAM - STEERING & LIFT Parts-78...
  • Page 211 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 26.3 HYDRAULIC DIAGRAM - STEERING & LIFT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2178214 Pump 4 Section 4124000 Steering Valve & Column 2218148 Hydraulic reservoir 2218225 Front Unit DeckValve 2218227...
  • Page 212 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 26.3 HYDRAULIC DIAGRAM - STEERING & LIFT Parts-80...
  • Page 213 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL 26.3 HYDRAULIC DIAGRAM - STEERING & LIFT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS F209 178088-01 FTG-ORS PLUG 1-14 F210 178097-01 CLAMP-TUBE F211 2690017-01 FTG-ORB PLUG 14 F212 2690017-03 PLUG...
  • Page 214 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL MAIN WIRING DIAGRAM FUSE HOLDER 5 10 AMP 20 AMP 10 AMP 10 AMP 10 AMP 20 AMP 10 AMP 20 AMP 10 AMP 20 AMP 10 AMP 10 AMP 10 AMP 10 AMP FUSE HOLDER 6...
  • Page 215 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL MAIN WIRING DIAGRAM LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4128337 Wiring Harness - Main 4128340 Cable-Battery Negative 4128341 Cable-Batery Positive 009050460 Lead - Ground 4128338 Diode Assembly 008233164...
  • Page 216 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL MAIN WIRING DIAGRAM Parts-84...
  • Page 217 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL MAIN WIRING DIAGRAM LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 178100 Valve-RH Deck 178100 Valve-LH Deck 2218226 Valve-Front Deck 4126806 Pump ,Elect Fuel 008296040 Switch-Water Temp (Perkins No.385720231) W108208 Parking Brake Switch...
  • Page 218 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL INSTRUMENT PANEL& WIRING DIAGRAM Parts-86...
  • Page 219 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL INSTRUMENT PANEL& WIRING DIAGRAM LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS Standard Control Panel 008295211 Blanking Plug 008955200 Blanking Plate (Circular) 4128337 Wiring Harness, Main 4128359 Wiring Harness, Introment MBG5127a...
  • Page 220 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL BADGES Parts-88...
  • Page 221 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL BADGES LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS Part of IDL124 4125618 Decal - R/H Swoosh 960 4125619 Decal - L/H Swoosh 960 4124185 Decal - Ransomes Emblem 4124006 Decal - Ransomes Steering Wheel 4125605...
  • Page 222 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL DECALS - MACHINE Parts-90...
  • Page 223 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL DECALS - MACHINE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS Decals - Machine IDL124 009034770 Decal - Noise 105dB 2720293 Label - UK Seat Plate 4118415 Decal - Coolant hazard 009034880...
  • Page 224 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL DECALS - LH & RH DECKS 1 - 2 1 - 2 Parts-92...
  • Page 225 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL DECALS - LH & RH DECKS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS Decals - Right Hand Deck IDL127 009239730 Decal - Hieght of cut 2000643 Label - Wing Deck Wash EC 009034890...
  • Page 226 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL DECALS - FRONT DECK Parts-94...
  • Page 227 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL DECALS - FRONT DECK LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS Decals - Centre Deck IDL126 009239270 Decal - Hieght of cut 2000643 Label - Wing Deck Wash EC 009034890 Decal - Bystander Warning 009034900...
  • Page 228 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL FRONT CUTTING DECK Parts-96...
  • Page 229 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL FRONT CUTTING DECK LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBF1932.6 Wldmt-Deck Cover 4540543 Screw - Recessed Pan head M6x25 001496036 Rivet-pop 4.85 X 19 2218152-02 Motor Hyd 14 2218152-04...

  • Page 230: Caster Wheels

    All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL CASTER WHEELS Parts-98...
  • Page 231 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL CASTER WHEELS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBF1937.6 Wldmt-Caster Support (Includes Items 2 & 3) 002190200 • Bush-flng 1.25"X1.50"X0.75" 002993013 • Lubricator-m6 Str MBF1939a.6 Asm-Yoke, 11.00 Tyre 452438...
  • Page 232 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL WING DECK Parts-100...
  • Page 233 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL WING DECK LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218152-01 Motor 11cc (Seal Kit 2218152-04) (Use 2218152-02 On 10'-7" Models) 450214 Scrw-hex M10 X 25 450391 Wshr-M10 X 21 X 2.2 2212097.6...
  • Page 234 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL WING DECK Parts-102...
  • Page 235 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL WING DECK LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 148075-02 Bushing-ja 7/8 Bore W64189-7A Blt-hx Soc#10-24x1 W148195 Pulley Ja MBG5564.6 Cover-Belt Inner Lh On 9'-8" Models MBG5569.6 Cover-Deck Inner Rh On 9'-8"...
  • Page 236 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL SPINDLE ASSEMBLY Parts-104...
  • Page 237 All manuals and user guides at all-guides.com 960 FRONTLINE PARTS MANUAL SPINDLE ASSEMBLY LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 001791171 Snap Ring, 1.187" 148070 Bearing-Ball 1-1/4 10 MBG5500 Spindle Housing MBG5448A Extension 002993160 Lubricator-M6 X 90 Deg 143030 Spindle 143032...
  • Page 238 All manuals and user guides at all-guides.com NUMERICAL INDEX 960 FRONTLINE PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM 38383 SWITCH-N.C. 2208139 CLAMP-TUBE F116 46335 SHAFT ASM-ROLLER 2208139 CLAMP-TUBE F116 46335 SHAFT ASM-ROLLER 2208174 OIL FILTER 48378 STRAP- RUBBER 2208174...
  • Page 239 All manuals and user guides at all-guides.com NUMERICAL INDEX 960 FRONTLINE PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM 2218089 CABLE-BATTERY POS 4124879 45 DEGREE FITTING F339 2218100 TUBE-DIPSTICK 4124879 45 DEGREE FITTING F339 2218111 INSULATION-LOUVER 4124879 45 DEGREE FITTING F339...
  • Page 240 All manuals and user guides at all-guides.com NUMERICAL INDEX 960 FRONTLINE PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM 450020516 NUT-HEX 3/4-16 SLOTTED W158006-11 FTG-M/M 1 ORS X 1-1/16 SAE F324 450120055 NUT-HEX 1/2-13 W158007-01 90-M/M 11/16 ORS X 9/16 SAE 71 450120055 NUT-HEX 1/2-13 W158007-01 90-M/M 11/16 ORS X 9/16 SAE 75...
  • Page 241 All manuals and user guides at all-guides.com NUMERICAL INDEX 960 FRONTLINE PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM 008109660 HOUR METER ASSEM 002498420 45-M/M 1 ORS X 1-1/16 SAE F325 008109660 HOURMETER LCD 2 TERMINAL 002498420 45-M/M 1 ORS X 1-1/16 SAE F325...
  • Page 242 All manuals and user guides at all-guides.com NUMERICAL INDEX 960 FRONTLINE PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM 008199400 SEAT ASSY COMPLETE 008244700 RELAY 1/2 SIZE (ACC CTRL) 008199410 SPRING 008244740 RELAY 70 AMP 008199450 SEAT CUSHION 008295211 BLANKING PLUG...
  • Page 243 All manuals and user guides at all-guides.com NUMERICAL INDEX 960 FRONTLINE PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM 148057-06 CABLE-THROTTLE 178102-18 SAE PLUG 148071-01 V-RING V-60A 178102-19 SAE PLUG 148075-02 BUSHING-JA 7/8 BORE 178102-19 SAE PLUG 148075-02 BUSHING-JA 7/8 BORE 178102-31...
  • Page 244 All manuals and user guides at all-guides.com NUMERICAL INDEX 960 FRONTLINE PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM 64061-26 ROLL PIN-1/4 X 1-3/4 MBF1929 WLDMT-PUSH ARM PIN 69051-01 PLUG-PIPE 3/8 F216 MBF1931A.6 WLDMT-FRONT DECK, HR9510 97 69051-01 PLUG-PIPE 3/8 F216...
  • Page 245 All manuals and user guides at all-guides.com NUMERICAL INDEX 960 FRONTLINE PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM W108003 BRG 1.5X1.25X1.25 W173033 ROD-THREADED W108208 PARKING BRAKE SWITCH W176059.7 WLDMT-SWING ARM REAR W118047-02 BUSHING FLIP-LOK, 1/2 W176059.7 WLDMT-SWING ARM LF W138024-02...
  • Page 246 All manuals and user guides at all-guides.com...
  • Page 247 All manuals and user guides at all-guides.com...

  • Page 248: Qualité Totale Mondiale, Performance Et Soutien

    All manuals and user guides at all-guides.com World Class Quality, Performance and Support Equipment from Ransomes Jacobsen Limited is built to exacting standards ensured by ISO 9001 registration at all our manufacturing locations. A worldwide dealer network and factory-trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable, high-quality product support.

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