Dhollandia DH-SM.20 Instructions De Montage page 3

Inhaltsverzeichnis
0) LISTE DER ABKÜRZUNGEN ....................................................................................... 4
1) ALLGEMEINE MONTAGEANLEITUNGEN ................................................................... 6
2) CHASSIS-TYPEN UND MONTAGEVERFAHREN ....................................................... 12
3) VORBEREITUNG DER ARBEIT AN FAHRZEUGKAROSSERIE UND -CHASSIS ....... 16
4) MONTAGE DES HLB-HUBWERKS: 3 VERFAHREN FÜR DEN ANFANG .................. 24
§4.1 - Verfahren mit den Montageschablonen ......................................................... 24
§4.2 - Verfahren mit horizontaler Plattform .............................................................. 26
§4.3 - Verwendung des Schnellmontage-Transportgestells (Option S410) ............. 28
5) MONTAGE DES HUBWERKS UND DER GLEITROHRE ............................................. 30
§5.1 - Testmontage des HLB-Hubwerks und der Gleitrohre .................................... 30
§5.2 - Position der Montagebügel auf den Aluminium-Gleitrohren für
DH-SM(R) 1500-2000 kg ............................................................................... 36
§5.3 - Unterschiede für DH-SSU(R) 2000-3000 kg und
DH-SK(S) 1000-2000 kg ................................................................................ 38
§5.4 - Stahl-Gleitrohre ............................................................................................. 40
§5.5 - Montage der Gleitrohre am Fahrzeugchassis ................................................ 40
§5.6 - Einstellungen und Befestigung der Gleitplatten ............................................. 46
6) MONTAGE DER PLATTFORM & FERTIGSTELLUNG DER
MECHANISCHEN ARBEITEN ...................................................................................... 50
§6.1 - Montage der Plattform an die Hubarme ......................................................... 50
§6.2 - Überprüfen Sie die Zahngestell-Position des Ausschubsystems ................... 54
§6.3 - Montage der Endstopps für die Betriebsposition ........................................... 56
§6.4 - Fertigstellen der Stauposition der Plattform ................................................... 60
7) ELEKTRISCHE INSTALLATION DER HLB .................................................................. 66
§7.1 - Montage der Bedieneinheit, des (+) Batteriekabels und (-) des Massekabels 66
§7.2 - Optionale Montagebügel für die externe Bedienung ..................................... 66
§7.3 - Verlegung der Elektrokabel ........................................................................... 68
8) INBETRIEBNAHME DER HLB ...................................................................................... 72
ANHÄNGE .......................................................................................................................... 76
A.1 - Vorgeschriebene Anzugsdrehmomente für Schrauben in N.m .................................. 76
A.2 - Übersicht der wichtigsten HLB Komponenten ............................................................ 78
A.3 - M5111 ........................................................................................................................ 80
A.4 - M5110 ........................................................................................................................ 81
A.5 - M5003 ........................................................................................................................ 82
A.6 - Schmierplanen ........................................................................................................... 84
A.7 - Elektrische en hydraulische Schaltpläne .................................................................... 86
DHOLLANDIA
DE
0) LIST OF ABBREVIATIONS ........................................................................................... 5
1) GENERAL FITTING INSTRUCTIONS ........................................................................... 7
2) TYPES OF CHASSIS AND FITTING METHODS .......................................................... 13
3) PREPARATION WORK ON VEHICLE BODY & CHASSIS ........................................... 17
4) MOUNTING OF THE HTL FRAME: 3 WAYS TO GET STARTED ................................ 25
§4.1 - Method with the fitting jigs .............................................................................. 25
§4.2 - Method with horizontal platform ...................................................................... 27
§4.3 - Using the quick-fit transport rack (option S410) .............................................. 29
5) MOUNTING OF THE HTL FRAME AND THE SLIDING TUBES ................................... 31
§5.1 - Test fitting the HTL frame and sliding tubes ................................................... 31
§5.2 - Position of the mounting brackets on the aluminium sliding tubes
for DH-SM(R) 1500-2000 kg ........................................................................... 37
§5.3 - Differences for DH-SSU(R) 2000-3000 kg and DH-SK(S) 1000-2000 kg ....... 39
§5.4 - Steel sliding tubes ........................................................................................... 41
§5.5 - Mounting the sliding tubes to the vehicle chassis ........................................... 41
§5.6 - Adjustments, and fastening of the slide plates ................................................ 47
6) MOUNTING THE PLATFORM & FINALIZING THE MECHANICAL WORK .................. 51
§6.1 - Mounting the platform to the lift arms ............................................................. 51
§6.2 - Check the position of the tooth rack of the retraction system ......................... 55
§6.3 - Mount the end stops for the work position ...................................................... 57
§6.4 - Finalize the stow position of the platform ........................................................ 61
7) ELECTRICAL INSTALLATION OF THE HTL ................................................................ 67
§7.1 - Mounting of the control box, the (+) battery cable and (-) earth cable ............ 67
§7.2 - Optional mounting brackets for the external control box ................................. 67
§7.3 - Routing of the electric cables .......................................................................... 69
8) PUTTING THE HTL INTO SERVICE ............................................................................. 73
ANNEXES ........................................................................................................................... 77
A.1 - Prescribed tightening torques for bolts in N.m ............................................................ 77
A.2 - Overview of the principal HTL components ................................................................ 79
A.3 - M5111 ........................................................................................................................ 80
A.4 - M5110 ........................................................................................................................ 81
A.5 - M5003 ........................................................................................................................ 82
A.6 - Grease plans .............................................................................................................. 85
A.7 - Electric and hydraulic diagrams .................................................................................. 87
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