Table des Matières
Publicité
Liens rapides
BOXER - FOODBOXER
TÜV NORD Italia
S.r.l.
F
MODE D'EMPLOI
GB
INSTRUCTIONS FOR USE AND MAINTENANCE
COD. BOXER 2016
INDUSTRIAL PUMPS - POMPES INDUSTRIELLES
petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry
to 94/9/EG 8. b II stored
Dossier according
FDA
compliant
www.debem.it
Publicité
Table des Matières
Manuels Connexes pour Debem BOXER Série
Sommaire des Matières pour Debem BOXER Série
- Page 1 INDUSTRIAL PUMPS - POMPES INDUSTRIELLES petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry BOXER - FOODBOXER TÜV NORD Italia S.r.l. Dossier according compliant to 94/9/EG 8. b II stored MODE D’EMPLOI INSTRUCTIONS FOR USE AND MAINTENANCE www.debem.it COD. BOXER 2016...
- Page 2 Debem SRL 2016 La traduction, reproduction ou adaptation totale ou partielle avec n’importe quel moyen sont interdite danstous les pays. Debem SRL 2016 All rights of total or partial translation, reproduction and adaptation by any means are reserved in all countries.
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Page 3: Table Des Matières
B - CLEANING AND REPLACING THE DIAPHRAGMS AIR CIRCUIT MAINTENANCE A - REPLACING THE MICROBOXER EXCHANGER B - REPLACING THE COAXIAL EXCHANGER TROUBLESHOOTING DECOMMISSIONING DEMOLITION AND DISPOSAL SPARE PARTS AIR SUPPLY KIT ASSEMBLY LAYOUT STROKE COUNTER KIT WIRING DIAGRAM info@debem.it... -
Page 4: Avant Propos
Any residual risk that may occur during these op- cause damage to health or injuries. erations is highlighted by special symbols embedded in the text. Special symbols are also used to highlight and differentiate any particular information or suggestion concerning safety and correct use of the pumps. www.debem.it... -
Page 5: Identification Pompe
Identification code * on the plate against the “TYPE” heading specifies the composition and the materials used to build the STANDARD pump. This data will help ascertain whether the pump is suitable for the product to be pumped. info@debem.it... -
Page 6: Fmarquage Et Informations Générales
The technical sheet is deposited with TÜV NORD CERT persist for a short period (ZONE 2). Hanover. www.debem.it... -
Page 7: Code D'identification
info@debem.it... -
Page 8: Description Pompe
TEMPERATURE FACTOR FLUID maximum allowed fluid processing temperature from being CLASS (only for ZONE 1) PROCESSING reached.The equipment’s maximum temperature has been TEMPERATURE determined with no powder deposits on the external and internal surfaces. 135°C 55°C 95°C www.debem.it... - Page 9 ATTENTION: Pour les liquides alimentaires où QUES” est considéré impropre et donc impérativement il n’existe pas de certification spécifique, nous interdit par la société Debem. recommandons l’utilisation de pompes de la série FOODBOXER conformément à la réglementation FDA ATTENTION: compte tenu de la grande quantité...
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Page 10: Caracteristiques Techniques
- the fluid’s viscosity and specific weight; - the length and diameter of the suction pipe. B15 - MICROBOXER - MINIBOXER B50 - B80 - B81 - B100 - B150 B251 - B502 - B522 - B503 www.debem.it... - Page 11 BOXER B251 Inox/FOODBOXER 251 1 1/2” BOXER B502 Plastique/ Plastic 2” BOXER 522 Plastica/Plastic 2” BOXER B502 Inox/FOODBOXER 502 2” BOXER B502 Alu 2” 12,5 182,5 BOXER B503 Plastique/ Plastic 3” BOXER 503 Alu 3” BOXER 503 Inox/FOODBOXER 503 3” info@debem.it...
- Page 12 www.debem.it...
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Page 13: Garantie
Repair or replacement of faulty parts cover any obligation under this warranty. The warranty DOES NOT cover any indirect damage and in particular any normal consumable material such as diaphragms, ball seats, and others. The warranty does not cover parts damaged as a consequence info@debem.it... -
Page 14: Prescriptions De Securite
F. Wear suitable individual protection before any mainte- is above it by 0.5 m; nance or repair (goggles/face protection, gloves, closed - ascertain that the fluid treated does not contain or cannot shoes, aprons and others). contain large solids or solids of a dangerous shape; www.debem.it... - Page 15 WARNING: the pump must not be used with fluids circuit and being discharged into the environment. that are not compatible with its construction materials or in a place containing incompatible fluids. info@debem.it...
- Page 16 WARNING: ascertain that the flid at the delivery materials that are not specifically resistant to side does not contain gas. Therwise stop the pump chemical products. If the diaphragm should break, replace immediately. these elements completely if they have come into contact with the product. www.debem.it...
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Page 17: Transport Et Positionnement
Upon receipt, please check that the packing and the pump are weight shown on the plate. intact and have not been damaged. Then: 5. If the pump has been forwarded with drain silencer disas- 1. Depending on the size and weight, the material is forwarded sembled, mount the same. info@debem.it... - Page 18 - viscosity and specific weight of the fluid; poin-ting upwards. - suction diameter and length. Position the pump as close as possible to the point of 6. Position the pump correctly on the site chosen for installation, collection (within 2,5 m.) and in any case www.debem.it...
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Page 19: Branchement Du Circuit Produit
Pump made from PP = PP fitting 3. In the event of a vertical delivery higher than 5 meters, we Stainless steel pump = stainless steel fitting. advise to use a check valve to prevent the fluid from returning into the pump. info@debem.it... - Page 20 Also check that any excess PTFE tape and excessive 5. Secure the hoses using the relevant clamps. clamping pressure does not place stress on the manifold www.debem.it...
- Page 21 (couplings, elbows, valves, filters, etc.) which could compromise the pump suction performance and cause the premature breakage to the membrane. The pump must be info@debem.it...
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Page 22: Branchement Pneumatique
REMARK: to measure the actual air pressure, install a WARNING: do not remove RESET for any reason pressure gauge on the air connection of the pump and and/or do not con-nect the air supply to the RESET check the value while the pump is running. channel. www.debem.it... - Page 23 REMARK: to feed more than one pump with the same air WARNING: Most snap-on fittings cause pressure control device, please ask our engineers. drops. PAS D’HUILE KEIN ÖL min 2 bar max 7 bar info@debem.it...
- Page 24 6. If the number of pump cycles needs to be recorded or displayed, higher than 95°C in the case of class T4 metallic or PVDF install the DEBEM STROKE COUNTER as described in the chapter pumps or 65°C for T4 class PP (polypropylene) pumps.
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Page 25: Mise En Service
STALL. At a pressure higher than the MAXIMUM threshold, yielding and 5. Open the three-way valve. leakages of the product under pressure may occur and/or the pump may break. 6. Check and regulate the network air pressure when the pump info@debem.it... - Page 26 FURTHER DETAILS. B. choke the air volume (flow rate) by means of the on-off valve mounted on the pump WARNING: If the pump has negative suction, reduce the speed of the pump using the ball valve on the sir supply. www.debem.it...
- Page 27 You must ascertain that the pump has been sized correctly. In case of doubt, please contact DEBEM. WARNING: ascertain that no anomalous noises occur during operation. If so, stop the pump im- mediately.
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Page 28: Maintenance Du Circuit Du Produit
E. Wait for the pump to cool down for at least fifteen minutes; F. Perform the necessary operations while wearing protection gloves and any other appropriate personal protection equipment (face masks, gloves, closed shoes, etc.): DANGER OF BUR- NING AND EJECTION OF LIQUID UNDER PRESSURE. www.debem.it... -
Page 29: A - Nettoyage Et Remplac. Des Spheres Et De Leurs Sieges
A3. Check the condition of the gasket and, if necessary, replace with original spare parts of the same type. A1. disassemble the intake and delivery manifolds by removing the fixing elements. info@debem.it... -
Page 30: B - Nettoyage Et Remplacement Des Membranes
0 and with fluid at 18° C have shown DIAPHRAGM • that normal service like exceeds 100,000,000 (one hundred REPLACEMENT million) cycles. For safety reasons, in environments at To replace product diaphragms proceed as follows: risk of explosion, the diaphragms must be replaced every www.debem.it... - Page 31 Replacing the diaphragms finishes here. You can now B6. Reassemble the pump following the disassembly sequence reposition the pump and reconnect it as described in the described earlier in reverse order. Tighten the fixing bolts evenly. previous sections. info@debem.it...
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Page 32: Maintenance Du Circuit De L'air
REMARK: refer to the relevant spare parts table for the order of assembly and reassembly when carrying out 1. Disconnect fluid intake and delivery hoses from pump. the above operations. 2. Disconnect the compressed air supply pipe from the pump. www.debem.it... -
Page 33: A - Remplacement De L'echangeur Pneum. Microboxer
Replacement of the pneumatic exchanger of a MICROBOX- ER pump finishes here. You can now reposition the pump WARNING To avoid incorrect reassembly and sub- and reconnect it as described in the previous sections. seguent malfunction of the pump the air exchang- info@debem.it... -
Page 34: B - Remplacement De L'échangeur Pneum. Coaxial
Replacement of the coaxial pneumatic exchanger finishes exchanger must be placed so that the reference bevel is turned towards the resetting duct. here. You can now reposition the pump and reconnect it as described in the previous sections. B6.1 www.debem.it... -
Page 35: Recherche Des Pannes
En cas d’anomalie et pour trouver une solution aux dysfonction-ne- DEBEM; nos techniciens vous aiderons dans le ments, suivre les indications ci-dessous pour identifer l’ano- plus bref délai possible. - Page 36 Check if all air control devices have sufficient flow 5.4 Faulty distributor. rate. WARNING: in 90% of cases, stall occurrences are caused by 5.5 Stop procedure not com- snap-on fittings. plied with. 5.4a Replace. 5.5a Comply with stop procedure. www.debem.it...
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Page 37: Mise Hors Service
5. If the pump was in disuse for a long period of time, circulate 2. Close the fluid intake and delivery valves mounted on the clean water through it for some minutes before restarting it to pump. avoid incrustations. info@debem.it... -
Page 38: Élimination Et Demolition
Dans toute demande de pièces de rechange, n’oubliez pas de préciser: Element Matricule Type de pompe Page Quantité SPARE PARTS Here is a list of spare parts for the BOXER PUMPS. When ordering spare parts, you must mention the following items: Code Item Type of pump Page Quantity www.debem.it... -
Page 39: Schéma Dé Montage Kit D'alimentation Air
1. Affix to the wall the supporting bracket and the filter assembly. 2. Assemble the on-off valve onto the pump. The AIR SUPPLY KIT is finished here. 3. Mount the snap couplings on the filter assembly and on the pump cock. kit de reglage adjustment kit Réglage air Air adjustment info@debem.it... -
Page 40: Schéma Dé Montage Kit Compte-Coups
ANTI-CLOCKWISE = less pressure 2. Insert the ball into the hole of the RESET channel; caulk the seat of the ball using a suitable punch. This completes assembly of the STROKE COUNTER KIT. 3. Fit the pressure switch using a suitable fitting. www.debem.it... -
Page 41: Fboxer15 En Plastique
Ecrou carré Silencer Filter Filtre silencieux Stop Ring Bague de butée O-Ring Echangeur pneumat. Pneumatic Exchanger Vis couvercle sortie air Screw Couvercle sortie air Air Exhaust Cover Ecrou Bolt Manifold Screw Vis corps pompe Pump Casing Screw Rondelle Flat Washer info@debem.it... -
Page 42: Fmicroboxer En Plastique
Ait exhaust lid screw Couvercle sortie air Ait exhaust cover Vis corps pompe Pump casing screw Vis pour collecteur Manifold screw Rondelle Washer Navette Shuttle Joint buochon navette Shuttle plug gasket Bouchon navette Shuttle plug Douille commande Control bushing www.debem.it... - Page 43 Ait exhaust lid screw Couvercle sortie air Ait exhaust cover Vis corps pompe Pump casing screw Vis pour collecteur Manifold screw Rondelle Washer Navette Shuttle Joint buochon navette Shuttle plug gasket Bouchon navette Shuttle plug Douille commande Control bushing info@debem.it...
- Page 44 Couvercle sortie air Ait exhaust cover Vis corps pompe Pump casing screw Joint bouchon collec. Manifold cap packing Vis pour collecteur Manifold screw Rondelle Washer NavetteJ Shuttle oint buochon navette Shuttle plug gasket Bouchon navette Shuttle plug Douille commande Control bushing www.debem.it...
- Page 45 Ait exhaust lid screw Couvercle sortie air Ait exhaust cover Ecrou à bride Flanged nud Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Rondelle Washer O-ring O-ring Rondelle Washer O-ring O-ring Bouchon en polyéthylène Polyetylene cup info@debem.it...
- Page 46 Vis couvercle sortie air Air exhaust lid screw Couvercle sortie air Air exhaust cover Ecrou à bride Flanged nud Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Vis collecteur Manifold screw Rondelle Washer Bouchon en polyéthylène Polyetylene cup www.debem.it...
- Page 47 Vis couvercle sortie air Air exhaust lid screw Couvercle sortie air Air exhaust cover Ecrou Bolt Vis corps pompe Pump casing screw Joint pour bouchon de collecteur Manifold cap packing Vis pour collecteur Manifold screw Rondelle Washer Bouchon en polyéthylène Polyetylene cup info@debem.it...
- Page 48 Echangeur pneumat. Pneumatic Vis couvercle Air exhaust lid screw Entretoise Spacer Couvercle sortie Air exhaust cover Ecrou Bolt Vis corps pompe Housing ump Joint O-ring bouch. Collector O-ring Vis pour collecteur Manifold screw Rondelle Washer Bouchon en polyéthylène Polyetylene cup www.debem.it...
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Page 49: Fboxer 81 En Plastique
Vis couvercle sortie air Air exhaust lid screw Entretoise Spacer Couvercle sortie air Air exhaust cover Ecrou Bolt Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Vis collecteur Manifold screw Rondelle Washer Bouchon en polyéthylène Polyetylene cup info@debem.it... - Page 50 Vis couvercle sortie air Air exhaust lid screw Entretoise Spacer Couvercle sortie air Air exhaust cover Ecrou Bolt Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Vis collecteur Manifold screw Rondelle Washer Bouchon en polyéthylène Polyetylene cup www.debem.it...
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Page 51: Fboxer 100 En Plastique
Vis couvercle sortie air Air exhaust lid screw Couvercle sortie air Air exhaust cover Ecrou Bolt Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Vis pour collecteur Manifold screw Rondelle Washer Rondelle Washer Bouchon en polyéthylène Polyetylene cup info@debem.it... - Page 52 Vis couvercle sortie air Air exhaust lid screw Couvercle sortie air Air exhaust cover Ecrou Bolt Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Vis pour collecteur Manifold screw Rondelle Washer Bouchon en polyéthylène Polyetylene cup www.debem.it...
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Page 53: Fboxer 150 En Plastique
Silencer screw Grille silencieux Silencer screen Ecrou à bride Flanged nut Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Vis pour collecteur Manifold screw Rondelle Washer Bague entretoise Spacer ring Bouchon en polyéthylène Polyetylene cup info@debem.it... - Page 54 Exchanger Vis silencieux Silencer screw Grille silencieux Silencer screen Ecrou Bolt Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Vis pour collecteur Manifold screw Rondelle Washer Bague entretoise Spacer ring Bouchon en polyéthylène Polyetylene cup www.debem.it...
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Page 55: Fboxer 251 En Plastique
Vis silencieux Silencer screw Entretoise Spacer Grille silencieux Silencer screen Ecrou à bride Flanged nut Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Vis pour collecteur Manifold screw Rondelle Washer Bouchon en polyéthylène Polyetylene cup info@debem.it... - Page 56 Vis silencieux Silencer screw Entretoise Spacer Grille silencieux Silencer screen Ecrou Bolt Vis corps pompe Pump casing screw Joint bouchon collect. Manifold cap packing Vis collecteur Manifold screw Rondelle Washer Bague entroise Spacer ring Bouchon en polyéthylène Polyetylene cup www.debem.it...
- Page 57 Ball seat packing up. Echangeur pneumat. Pneumatic exchanger Vis silencieux Silencer screw Entretoise Spacer Grille silencieux Silencer screen Ecrou Bolt Vis corps pompe Pump casing screw Vis collecteur Manifold screw Rondelle Washer Bague entroise Spacer ring Pieds Feet Vis - Pieds Feet-screw info@debem.it...
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Page 58: Fboxer 502 En Plastique
Exchanger Entretoise Spacer Ecrouvis centrale Bolt Vis corps pompe central screw Joint bouchon collecteur Pump casing screw Vis pour collecteur Manifold cap packing Rondelle Manifold screw Rondelle Washer Écrou bridé x centrale Washer Broche flanged nut for central Rallonge www.debem.it... -
Page 59: Fboxer 522 En Plastique
Spacer Ecrouvis centrale Bolt Vis corps pompe central screw Joint bouchon collecteur Pump casing screw Vis pour collecteur Manifold cap packing Rondelle Manifold screw Rondelle Washer Rondelle Washer Écrou bridé x centrale Washer Broche flanged nut for central Rallonge info@debem.it... - Page 60 Ball seat packing up Echangeur Exchanger Entretoise Spacer Ecrou Bolt Vis centrale Central screw Vis corps pompe Pump casing screw Vis pour collecteur Manifold screw Rondelle Washer Support Support Screw Écrou bridé x centrale Flanged nut for central Brocher www.debem.it...
- Page 61 Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Vis pour collecteur Manifold screw Rondelle Washer Rondelle Washer Ressort Belleville Belleville washer Screw écrou bridé x centrale flanged nut for central broche Adapter l’étiquette Adapter label info@debem.it...
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Page 62: Fboxer 503 En Plastique
Exchanger Entretoise Spacer Ecrou Bolt Vis centrale central screw Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Vis pour collecteur Manifold screw Rondelle Washer Rondelle Washer Écrou bridé x centrale flanged nut for central Broche www.debem.it... - Page 63 Ball seat packing up Echangeur Exchanger Entretoise Spacer Ecrou Bolt Vis centrale central screw Vis corps pompe Pump casing screw Viti per collettore Manifold screw Rondelle Washer Rondelle Washer Ressort Belleville Belleville washer Broche Screw Adapter l’étiquette Adapter label info@debem.it...
- Page 64 Ecrou Bolt Vis centrale central screw Vis corps pompe Pump casing screw Viti per collettore Manifold screw Rondelle Washer Rondelle Washer Ressort Belleville Belleville washer Pieds Feet Vis - Pieds Feet-screw Ecrou Bolt Broche Screw Adapter l’étiquette Adapter label www.debem.it...
- Page 65 info@debem.it...
- Page 66 www.debem.it...
- Page 67 info@debem.it...
- Page 68 DISTRIBUTEURS/RESELLERS: CENTRES DE SERVICE/ASSISTANCE CENTERS: CACHET REVENDEUR/RESELLER STAMP: Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. +39/0331/074034 - fax +39/0331/074036 info@debem.it - www debem.it www.debem.it...