MODEL: .............................................................................................
ENGINE CAPACITY: .............................................................................
TYRES: FRONT ..................................... REAR ....................................
FRAME NUMBER: ..............................................................................
IDENTITY CODE: ................................. WEIGHT .................................
LOCATION OF VEHICLE IDENTITY CODE
The motorcycle's identity code is stamped on the front of the frame or
on the right hand side of the steering head.
1- INSTRUCTIONS FOR THE ASSEMBLY OF THE BIKE BEFORE
RIDING IT.
When you first open the crate you will see that the motorcycle is not
ready for use, but has been partly disassembled for reasons of packing
and transport. Carefully unpack all the parts from the crate and
proceed as instructed below to check and assemble your motorcycle for
use. The following instructions give the most practical order for
assembling the various parts of your motorcycle.
1- Remove the motorcycle from the crate (photo 1).
2- Remove all the parts needed to reassemble the motorcycle from the
crate:
POLINI MINICROSS/MINIMOTARD
6X18X1 WASHER (UNI 6593)
PLASTIC TIE
FOOTREST SPRING
M8x20 TCEI SCREW (UNI 5931)
M8x40 TCEI SCREW (UNI 5931)
M6x16 TB SCREW (ISO 7380)
M8x18 TB SCREW (for the stand) (ISO 7380)
RIGHT /LEFT FOOTREST
FRONT WHEEL SPINDLE
M8 SELF-LOCKING NUT (UNI 7473)
M8x30 TCEI SCREW (UNI 6593)
HANDLEBAR CLAMP
HANDLEBAR WITH FOAM ROLL
FRONT WHEEL WITH DISK
FRONT MUDGUARD
GEAR PEDAL
FOOTREST SUPPORT
NUMBER PLATE
M5 NUT
M5X10 SCREW
M5X30 SCREW
BRAKE FAIRLEAD
STAND
STAND SPRING
USE AND MAINTENANCE MANUAL
EC CONFORMITY STATEMENT
- For the Minimotard model, you will find:
6X13X1,5 WASHER
TCEI M6X20 SCREW
TCEI M8X65 SCREW
TOP RIGHT/LEFT FOOTREST COVER
BOTTOM RIGHT/LEFT FOOTREST COVER
SCREW M5X20 TPSEI
SIDE BALL GRIP Ø 35
BALL GRIP BUSH Ø 35 6X10X7
HANDLEBAR SPACER
3- Fit the rear shock-absorber, using the M10x40 hex head bolt, two
M10.5 spacers, two washers and the M10 nut. Fit one of the
washers at the bolt head and the other at the nut. The nut, bolt,
spacers and washers are pre-fitted to the mounting on the swinging
arm (photos 2) (see schedule 9.1).
01
4- Open the front calliper brake disk pads using an adjustable wrench
No. 1
DANGER: After assembling the callipers press again and again
No. 4
the brake level placed on the handlebar and the brake pedal in order
No. 1
to make the pads closed to the disk. Before using the vehicle be sure
No. 2
the brakes works perfectly.
No. 6
No. 2
5- Fit the front wheel using the special spindle (photo 3).
No. 4
6- Push the spindle right through the wheel and tighten with a torque
wrench (see section 9.1) (photo 4).
No. 1
No. 2
7- Tighten the spindle locking bolt with a torque wrench (see section
No. 1
9.1) (photo 5).
No. 4
No. 4
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No. 2
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No. 2
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No. 1
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No. 4
No. 2
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02
ENGLISH