About This Product; Product Description; Overview Of The Valve System; Av Valve System Overview - Emerson AVENTICS AV03 Instructions De Montage

• Optional Further operating instructions (see: Configuration)
The valve system is individually configured. You can find the exact con-
figuration in the Internet configurator under your order number.

5 About This Product

5.1 Product description

The valve system is a pneumatic valve system with electrical control. With the
valve system you can distribute stored pressure energy to your system compo-
nents in a targeted manner, e.g. to control pneumatic cylinders. Thanks to its
modular design, you can implement numerous pneumatic functions in general
machine construction. The valve system is used to control the valves via the D-
Sub multipole plug or a bus coupler.
The AV valve system is used to control up to 40 solenoid coils with a D-Sub con-
nection or up to 128 solenoid coils with a bus connection.
The AV-BP valve system is bottom ported. It is possible to control up to 32 valves.

5.2 Overview of the valve system

Table 1: AV03/AV05 and AV03-SW (see Fig. 1)
A Valve system and end plate with D-
Sub connection at top
C Valve system and IO-Link
E Valve system and bus coupler AES
G Valve system and AV-EP
Table 2: AV03/AV05-BP (see Fig. 2)
A Valve system and end plate with D-
Sub connection at top
D Valve system and bus coupler AES
F Bus coupler with I/O modules as
stand-alone

5.3 AV valve system overview

See Figs. 3 - 10
1 End plate with D-Sub connection
3 Valve
5 End plate, right
7 Base plate, 3x
9 Exhaust module for restricted exhaust 10
11 Left end plate for bus coupler and I/O
modules
13 Transition plate
15 Right end plate, stand-alone
17 Central supply plate, AV-BP

5.4 The components in detail

5.4.1 Overview of bus coupler connection, I/O module, module with
auxiliary power supply
See Fig. 11
A Bus coupler
B I/O module
C I/O module with auxiliary power supply
D I/O module, M12 digital inputs/outputs
E I/O module with spring clamp connection
F IO-Link
1 Fieldbus connection X7xx (xx = de-
pending on fieldbus)
3 M12 connection for X1S power supply 4
5 Electrical connection for AES modules 6
7 Functional earth (optionally available) 8
AVENTICS™ AV03/AV05 | R412018507-BAL-001-AK | English
B Valve system and end plate with side
D-Sub connection
D Valve system with single wiring
F Valve system and bus coupler like (C),
additionally with I/O modules
B Valve system and end plate with side
D-Sub connection
E Valve system and bus coupler like (C),
additionally with I/O modules
2 Exhaust module with surface silencer
4 Blanking plate
6 Base plate, 2x
8 Supply plate
Retaining brackets
12 Bus coupler
14 I/O module unit
16 Left supply plate, AV-BP
2 Fieldbus connection X7xx (xx = de-
pending on fieldbus)
Ground
Auxiliary power supply connection
X7I1, IO-Link connection
5.4.2 Overview of supply plates, combination plates, and exhaust
modules
See Figs. 12 and 13
Supply plates make it possible to vary the channeling, separation, or supply of
compressed air in the valve system. Supply plates can be used, for example, as
separation and supply plates when operating with multiple pressure zones. With
a corresponding exhaust module, the exhaust air can be evacuated via a surface
silencer or the tubing connections 3 and 5.
A Exhaust module with surface silencer for 3/5 and R
B Exhaust module with restricted exhaust 3/5
C Exhaust module with separate restricted exhaust for 3 and 5
D Supply plate, left, for pressure supply to channel 1, internal pilot air
E Supply plate, left, for pressure supply to channel 1, external pilot control
F Supply plate, central, for pressure supply to channel 1, internal pilot air
G Supply plate, central, for pressure supply to channel 1, external pilot control
H Supply plate for auxiliary pressure supply to channel 1, separate pressure zones in
channels 1, 3, and 5
I Supply plate for auxiliary pressure supply to channel 1, separate pressure zones in
channels 3, and 5
J Supply plate for auxiliary pressure supply to channel 1, separate pressure zone in
channel 1
K Supply plate for auxiliary pressure supply to channel 1, no pressure zones
L Supply plate for auxiliary pressure supply to channel 1, external pilot control connec-
tion X
M Electrical supply plate with electrical connection
N Electrical supply plate with external pneumatic pilot control and electrical connection
O Electrical valve control module with electrical connection
P Supply plate AV-BP for auxiliary pressure supply and to separate pressure zones
1 Hole for exhaust module mounting
screw
3 Channel X: external pilot control
5 Hole for tie rod mounting
7 Exhaust air port on exhaust module
9 FE connection
11 Mounting point for valve system/tran-
sition plate

5.4.3 Base plates, 2x, base plates, 3x

Base plates have two or three slots for valves or functional elements. Only double
base plates are available for the AV-BP series.

5.4.4 Overview of base plates

See Figs. 14 - 17
1 Base plate, 3x
3 Connection openings for push-in fit-
tings 2 and 4 for operating lines
5 Circuit board feedthrough
6b Board for right supply plate
(AV03-SW)
8 AV-EP base plate, pressure zone con-
trol
10 Label area

5.4.5 Base plate marking

Base plates are available in two versions:
• For single solenoid valves:
Only single solenoid valves can be operated.
If a double solenoid valve is mounted, only solenoid 14 can be used.
• For double solenoid valves:
Single and double solenoid valves can be operated.
Base plates for single solenoid valves have a marking on the back side.
Base plates for double solenoid valves do not have any marking.
2 Channel 1: compressed air connection
4 Electrical contact feedthrough
6 Mounting screw
8 Electrical connection
10 Channel 1, 3, 5: compressed air con-
nection to AV-BP supply plate
2 Base plate, 2x
4 Holes for tie rods
6a Board (AV03-SW)
7 AV-EP base plate, single pressure con-
trol
9 Thread connection 2 and 4 for operat-
ing line
28