Personnel Qualifications; General Safety Instructions; Safety Instructions Related To The Product And Technology; Scope Of Delivery - Emerson AVENTICS AS1 Série Notice D'instruction

• Stray current (e.g. in systems with electrical corrosion protection) must not be
carried over components.
• EN 1127-1 Appendix A must be observed in case of assembly in ex areas (if
necessary, use low spark tools).
Increases in temperature due to operation for the purpose intended are negligi-
ble.

2.5 Personnel qualifications

All tasks associated with the product require basic mechanical, pneumatic, and
electrical knowledge, as well as knowledge of the respective technical terms. In
order to ensure operational safety, these tasks may only be carried out by quali-
fied personnel or an instructed person under the direction of qualified personnel.
Qualified personnel are those who can recognize possible dangers and institute
the appropriate safety measures, due to their professional training, knowledge,
and experience, as well as their understanding of the relevant regulations per-
taining to the work to be done. Qualified personnel must observe the rules rele-
vant to the subject area and hold qualifications according to the Technical Rules
for Hazardous Substances (TRGS 727).

2.6 General safety instructions

• Observe the valid local regulations to protect the environment in the country
of use and to avoid workplace accidents.
• Only use AVENTICS products that are in perfect working order.
• Examine the product for obvious defects, such as cracks
in the housing or missing screws, caps, or seals.
• Do not modify or convert the product.
• Persons who assemble, operate, disassemble, or maintain AVENTICS products
must not consume any alcohol, drugs, or pharmaceuticals that may affect
their ability to respond.
• The warranty will not apply if the product is incorrectly assembled.
• Do not place any improper mechanical loads on the product under any cir-
cumstances.
• Product warnings and information must be legible, i.e. not covered by paint,
etc.

2.7 Safety instructions related to the product and technology

• Lay cables and lines so that they cannot be damaged and no one can trip over
them.
• Do not operate the product in aggressive ambient air
(e.g., solvent vapors).

3 Scope of delivery

• 1 valve according to the order
• Operating/assembly instructions
Additionally with 3/2 directional valve with end position detection (AS3/AS5):
• Sensor, pre-mounted

4 About this product

3/2-shut-off valves, 3/2-directional valves AS filling valves are components of
maintenance units.
3/2-shut-off valves are used to shut off the supply of compressed air mechanically
or pneumatically.
3/2-directional valves that enable electrical switching of compressed air can be
customized to different requirements via various coils and plates.
3/2-directional valves with end position detection are used to detect the position
of the control piston via a sensor. An output signal is supplied on the connected
sensor when the valve is in its inactive position (2 → 3 = exhaust).
Sensor switching is also visible on the front plate (on AS3) and rear plate (on AS5).
Filling valves permit controlled application of compressed air on the system.
AVENTICS™ AS1 / AS2 / AS3 / AS5 | R412013433-BAL-001-AI | English

5 Assembly, commissioning and operation

Danger of fire
Overcurrent, e.g. resulting from a short circuit, can cause overheating and
fires.
Provide for overcurrent protection as per EN 60204-1 if the current in any
u
circuit can exceed either the rated value for a component or the current
carrying capacity of the conductor, whichever is the lower value.
Danger of injury if assembled under pressure or voltage!
Assembling when under pressure or electrical voltage can lead to injuries and
damage to the product or system components.
1. Make sure that the relevant system component is not under voltage or
pressure before you assemble the product.
2. Protect the system against being restarted.
Danger of burns!
The surfaces of adjacent system components can become hot during opera-
tion.
Do not touch the device during operation.
u

5.1 Mount fastening elements

See Fig. 15 – 18.

5.2 3/2-directional valve SOV and 3/2-shut-off valve BAV

Explosive atmospheres
If unsuitable components are used switching processes may trigger ignition in
explosive areas.
Please only use ATEX-version pilot valves and coils in explosive areas.
u
If silencers are not used, 3/2-directional and 3/2-shut-off valves emit
very loud exhaust noises.
u Please therefore only operate 3/2-directional and 3/2-shut-off
valves with silencers.

5.3 BAV 3/2-shut-off valve, mechanically operated

See Fig. 1
Adjust valve position (1-III)
The 3/2-shut-off valve is open in position (a).
Turn the rotary knob by 90° in a clockwise direction to shut off the pressure.
u
In position (b) the pressure P1 (2 → 3) is shut off and pressure P2 is exhausted via
output 3.
Close valve (1-I + IV)
The rotary knob can be secured by a padlock to prevent unauthorized opening of
the 3/2-shut-off-valve.
1. AS1: Press the rotary knob down.
Three round openings appear to attach the padlocks.
AS2: Pull the shut-off plate (c) out. Push down the film hinge.
AS3/AS5: Pull the shut-off plate (c) out.
2. Attach the padlock.
Up to three padlocks can be attached to AS1/AS2.

5.4 SOV 3/2-directional valve, pneumatically operated

See Fig. 2

5.4.1 Connecting

1. Insert the seal (b) in the connection (a) and mount the push-in fitting (c) with
G 1/8 thread on the connection (a).
2. Connect the pressure supply (d) for the control pressure.
DANGER
CAUTION
CAUTION
WARNING
12