Fitting Instructions - R&G CP0389BL Instructions De Montage

FITTING INSTRUCTIONS


Remove the lower fairings from both sides of the bike. To do this, remove the row of fairing bolts on either side
which attach the lower to the upper fairing, along with the fairing bolts at the rear by the swingarm pivot, the
three bolts underneath the bike and the two bolts which are accessible on the inside cowling surrounding the
lower radiator, as shown in picture 1.

On the right side of the bike, the upper fairing also needs to be removed. Remove the five fairings bolts along
with the push rivet on the inner cowling (on the 1299 '15- &
2.5mm button head bolt) before gently pulling the fairing out of its locating tabs, as shown in picture 2.

On the 959 '16- only – To fit the crash protectors, the plastic cover that is arrowed in picture 3 needs to be
permanently removed from the bike.

Remove the two bolts that secure the cover to the engine case, as arrowed in picture 4.

Remove the two bolts that secure the front and rear of the cover for the ABS control unit, as arrowed in picture 5
and as shown being accessed with a long Allen key or T-bar in picture 6.

Remove the plastic cover from the bike, as shown in picture 7.

Remove the plastic clip which is bolted in place and secures the electronic box in place, allowing the electronic
box to be gently pulled clear of the bike, as arrowed in picture 8 & 9.

Remove the three 4mm bolts that are now accessible that secure the plastic panel in place, as arrowed in picture
9.

With these items unbolted, they can now be gently pulled away from the immediate work area to gain access for
the next step, as shown in picture 10.

Remove the nut that secures the front of the plastic cover that is being removed, as shown in picture 11.

Remove the wiring connectors from their plastic mounts by sliding them off, as shown in picture 12.

Access can now be gained to the hex head bolt cap underneath and can now be removed, as shown in picture 13.

Remove the two 8mm hex head bolt caps which secure the plastic hose guide in place, as shown in picture 14.

The plastic cover can now be removed from the bike as shown in picture 15 but is a little tricky. Both mounts
need to be lifted clear of the protruding thread of the engine case studs and towards the front there are hose
guides which need to be freed from their hoses. Once clear of the studs, gently pull downwards and twist out
from the rear, as shown in picture 15. There is a metal insert in the lower mount of the plastic cover, be careful
to avoid this contacting and marking the engine case during removal.

With the plastic cover removed, the mounting bracket is clearly visible, as shown in pictures 16 & 17.

Remove the two engine case bolts that secure this in place and remove the bracket.

Re-fit the two engine case bolts without the bracket and re-torque the bolts to the manufactures specified
amount.

Re-fit the plastic ABS control unit cover, using the original bolts, as sown in picture 18.

On the 1199 '14- only – On the right side of the bike, remove the two 8mm hex head bolt caps which secure the
plastic hose guide in place, as shown in picture 19.

Remove the plastic clip which is bolted in place and secures the electronic box in place, allowing the electronic
box to be gently pulled clear of the bike, as arrowed in picture 20.

Remove the three 4mm bolts that are now accessible that secure the plastic panel in place, as shown in picture
21.

Remove the two bolts that secure the plastic cylinder head cover in place, as shown in picture 22.

With these items unbolted, they can now be gently pulled away from the immediate work area to gain access for
the next step, as shown in picture 23.

On all model variants, remove the two 8mm hex head bolt caps which secure the plastic hose guide in place, as
shown in picture 19, and remove the remaining 8mm hex head bolt cap which secure the hose guide in place at
the front, as shown in picture 24. To make it easier remove the wiring connectors from their plastic mounts by
sliding them off.
Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301
Unit 1, Shelley's Lane, East Worldham, Alton, Hampshire, GU34 3AQ
959 '16- this push rivet has been replaced with a
R&G Racing
www.rg-racing.com Email: info@rg-racing.com