RIGHT HAND
SIDE
LEGEND
ITEM 1 = BC0002 CRASH PROTECTOR CAPS (x2).
ITEM 2 = B0061 with CS341 (10mm) (L-H-S CRASH PROTECTOR) (x1).
ITEM 3 = S0475 SPACER 39mm LONG (L-H-S SPACER) (x1).
ITEM 4 = M10x1.5x130mm LONG HEX HEAD BOLT (L-H-S CRASH PROTECTOR BOLT) (x1).
ITEM 5 = LW0001 (M12 SHAKE PROOF WASHERS) (x2).
ITEM 6 = S0293 SPACER 5mm LONG (L-H-S INSIDE CRASH PROTECTOR SPACER) (x1).
ITEM 7 = M10 PLAIN WASHERS (x2).
ITEM 8 = S0142 SPACER 24mm LONG (R-H-S SPACER) (x1).
ITEM 9 = B0063 with CS066 (10mm) (R-H-S CRASH PROTECTOR) (x1).
ITEM 10 = M10x1.5x100mm LONG HEX HEAD BOLT (R-H-S CRASH PROTECTOR BOLT) (x1).
ITEM 11 = S0036 SPACER 3mm LONG (R-H-S INSIDE CRASH PROTECTOR SPACER) (x1).
You will need the following tools to complete this job.
Socket set to include T50 male socket bit and 17mm A/F socket and wrench.
FITTING INSTRUCTIONS
Near side (left side as you sit on bike)
Remove the engine mounting bolt arrowed in picture 'A' (using T50 male socket).
Slide one of the 10mm washers (item 7) onto the longer M10 hexagon headed bolt (item 4) so
washer sits against head of bolt.
Slide the small 5mm wide spacer (item 6) over the bolt so it sits against washer just fitted.
Slide serrated locking washer (item 5) over the bolt so it sits against the spacer just fitted.
Next slide bolt and washer through the longer crash protector (item 2) so head of bolt goes
into counter-bore in the crash protector.
Next slide the longest spacer (item 3=39mm long) over bolt so larger diameter sits against the
crash protector (the amount of bolt protruding from spacer should be the same as the original
engine mounting bolt =50mm).
Offer this assembly up to frame mount and tighten bolt until you feel some compression from
inside the protector using 17mm socket and wrench. PLEASE NOTE THE CRASH
PROTECTOR MUST BE POSITIONED AS IN PICTURE 'C' ABOVE WITH
BIGGER END TOWARD FRONT OF BIKE. Turn a little more so that you feel the
compression increase slightly. Then apply a quarter turn. Do not overtighten as damage can
occur to the bike. Do not exceed 40nm of torque.
8
Torque wrench to be used at 40NM.
9
5
11
1
10
7