GILGEN ASL-S Instructions D'installation Et D'utilisation page 56

Contents
1 Introduction .............................................................. 2
1.1 General remarks ................................................. 2
1.2 Safety .................................................................. 2
1.3 Product description ............................................. 3
1.3.1 Drive unit .................................................. 3
1.3.2 Transmission systems .............................. 4
1.4 Delivery condition ............................................... 5
1.4.1 ASL drive unit ........................................... 5
1.4.2 Options ..................................................... 5
1.5 Transportation/storage ....................................... 5
1.6 Application limits ................................................. 6
1.7 Technical data .................................................... 7
2 Assembly7
2.1 Checking prior to assembly ................................ 7
2.1.1 The door surroundings ............................. 7
2.1.2 The door ................................................... 7
2.2 Assembly preparations ....................................... 7
2.3 Mounting the ASL drive unit with the R20
belt drive system ................................................. 8
2.3.1 Determining the assembly position .......... 8
2.3.2 Mounting the drive unit ........................... 10
2.3.3 Mounting the guide bearing .................... 11
2.3.4 Mounting the short door driver and the
toothed belt ............................................. 12
2.3.5 Mounting the long door driver for
bi-parting doors ...................................... 12
2.3.6 Mounting the GU locking mechanism
(optional) ................................................ 13
2.4 Mounting the ASL with chain drive system V60 14
2.4.1 Determining the assembly position ........ 14
2.4.2 Fastening the driver on the door ............ 14
2.4.3 Marking the fixing holes for the
drive unit ................................................. 15
2.4.4 Assembling the drive unit and the chain
drive system ........................................... 16
2.4.5 Assembling the chain drive system with
the synchronizing head for V60/2 ........... 17
2.4.6 Mounting the drive unit ........................... 18
2.5 Mounting the ASL with the V80 chain drive
system .............................................................. 19
2.5.1 Determining the assembly position ........ 19
2.5.2 Mounting the drive unit ........................... 20
2.6 Mounting the options ........................................ 21
2.6.1 Mounting the brake release inside
for the R20 .............................................. 21
2.6.2 Mounting the manual unlocking V60 ...... 23
2.6.3 Mounting the manual unlocking V80 ...... 24
2.6.4 Flexible power supply system ................ 25
2.7 Cabling the drive unit and the accessories ...... 25
2.8 Final work ......................................................... 25
0602-999-11c_2008.09.p65
3 Commissioning ..................................................... 25
3.1 Initial requirements / checking .......................... 25
3.2 Preliminary electrical settings ........................... 25
3.2.1 Setting the opening direction .................. 26
3.2.2 Setting the drive unit function ................. 26
3.2.3 Setting the speed ................................... 26
3.3 Setting-up procedure ........................................ 27
3.4 Setting the hold-open time for the fully
automatic mode ................................................ 28
3.5 Displays on the control unit .............................. 28
3.6 Settings and error displays with the BEDIS ...... 28
3.7 Safety and functional checking ......................... 29
4 Maintenance / troubleshooting ............................ 29
4.1 Safety and guarantee ....................................... 29
4.2 Carrying out the maintenance .......................... 29
4.2.1 Maintenance chart ................................... 30
4.2.2 Tension of the toothed belt in the
drive unit ................................................. 31
4.2.3 Spring pressure brake, brake release .... 33
4.2.4 Tension of the toothed belt of the
R20 transmission system ....................... 34
4.2.5 Checking the optional GKA power
supply and the GU locking mechanism .. 34
4.3 Mounting the spare parts .................................. 35
4.3.1 List of spare parts ................................... 35
4.3.2 Replacing the toothed belt 2nd gear
reduction ................................................. 36
4.3.3 Replacing the toothed belt 1st gear
reduction ................................................. 36
4.3.4 Replacing the motor unit ........................ 38
4.3.5 Replacing the control modifications
ASL-NETZ .............................................. 38
4.3.6 Replacing the complete control .............. 39
4.4 Troubleshooting ................................................ 39
4.4.1 Error displays ......................................... 39
4.4.2 Measures for troubleshooting ................. 40
5 Shut-down / disposal of the installation ............. 40
5.1 Shut-down ......................................................... 40
5.2 Taking the installation back into operation ....... 40
5.3 Disposal of the installation ................................ 40
Appendix
Diagram .............................................. E4-0141-501
Diagram .............................................. E4-0141-502
0602-999/11c
ASL-S
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