Areas Of Application - Pentair Jung Pumpen COMPLI 108/2 ME Instructions De Service

sure that a first-aid kit is to hand.
In some cases, the pump and the pumping medium may be hot
and could cause burns.
For installations in areas subject to explosion hazards, special
regulations apply!

AREAS OF APPLICATION

The ready to connect compli sewage lifting stations are LGA
certified and are suitable for the disposal of wastewater from
toilets and urinals, and domestic wastewater containing the
usual impurities.
The tanks can withstand submersion to a depth of not more
than 2 m of water and a submersion period of up to 7 days.
The control unit cannot withstand submersion, but is splash-
proof in accordance with IP 44.
If installed in compliance with the regulations and used prop-
erly, then this control unit meets the protective requirements
of the EMC Directive 2014/30/EU and is suitable for domestic
use and connection to a power supply from the grid. When
connected to an industrial mains within an industrial operation
with power supply provided by a company-own high-voltage
transformer, insufficient immunity to interference has to be
expected.
When using the pumps, the relevant national laws, regulations
and stipulations must be adhered to, for example:
• Sewage disposal units for building and ground drainage
systems (e.g. EN 12050 and 12056 in Europe)
• Installation of low voltage systems (e.g. VDE 0100 in Ger-
many)
• Safety and working materials (e.g., BetrSichV and BGR 500
in Germany)
• Safety in wastewater systems (e.g., GUV-V C5, GUV-R 104
and GUV-R 126 in Germany)
• Electrical systems and operating resources (e.g., GUV-V A3
in Germany)
• Explosion protection EN 60079-0,
EN 60079-1, EN 60079-14, EN 60079-17 and EN 1127-1
Scope of supply
• Tank with pump(s) and clamp flange for inlet
• Reducer DN 150 / DN 100 for compli 500 and 1000
• Slip-on socket pipe for ventilation pipe (compli 1200 flexible
connection with hose clamps)
• Connection flange for pressure pipe
• Flexible connection with hose clamps for the pressure pipe
• Plug-in seal(s) for the diaphragm hand pump or additional DN
50 inlet
• Fixing materials for tank
• Non-return valve for the pressure pipe (compli 300, 500,
1000 and 1200)
• Controls (not compli 300)
Mode of operation: intermittent operation S3; see "Technical
Data"
INSTALLATION
The pump must be installed so that it is buoyancy-proof and
free-standing. At least 60 cm free working space must be pro-
vided around and above the parts that require access for op-
eration or maintenance.
Ventilation: The ventilation pipe must be vented above roof level.
Inlet: A wastewater sluice valve must be installed in the inlet at
the front of the tank.
Pressure pipe: A further wastewater sluice valve must be in-
stalled behind the non-return valve in the pressure pipe. If the
non-return valve is not included in the scope of delivery of the
pumping unit, then an EN certified swing-type check valve
must be fitted.
The pressure pipe must be laid in a loop above the local backup
level.
A pump sump must be provided to facilitate the disposal of wa-
ter from the pump installation area.
NOTICE! All bolts that are used for fixing individual compo-
nents to the tank should be tightened with a torque of no more
than 6 Nm.
Installing the tank
Close the sluice valve in the inlet (accessory) to prevent any
leakage of water during the installation work.
compli 300. Select the DN 100 inlet you wish to use and open
this inlet at the side or at the top at the markings using a 102
Øhole saw or a jigsaw. Then deburr the edges. Fix the enclosed
clamp flange loosely to the inlet with the hexagon screws.
Take the brackets that are used to fix the unit in place and
screw them to the tank. Then take the unit with the clamp
flange and push it onto the inlet pipe as far as it will go.
Mark the positions of the wall plugs on the floor, then drill the
holes and push in the wall plugs.
Now the clamp flange can be tightened and the unit can be an-
chored to the floor using the wood screws and shims.
All other compli units must be slid onto the inlet pipe, together
with the clamp flange, as far as possible and then aligned.
If a DN 150 side inlet is used, the inlet must first be opened
at the marked position using a hole saw, Ø 152, and then de-
burred. The standard inlet must then be closed using a closure
kit (accessory) and the switch-on level must be reset.
In the case of compli 500 and 1000, the inlet can be reduced
from DN 150 to DN 100 if the enclosed reducer is first of all fit-
ted to the clamp flange.
Tighten the hexagon screws on the clamp flange.
Mark the positions of the holes for fixing the tank to the floor,
then drill the holes.
Insert the wood screw, together with the washer and wall plug,
into the drill hole in the tank and tighten it.
NOTICE! Ensure that the tank does not become deformed due
to overtightening the screws, otherwise this could result in
leakage.
The tanks for compli 1200 units are additionally fixed with two
brackets at the sides.
Installing the ventilation
Connect the ventilation pipe to the top right of the tank using the
DN 70 slip-on socket pipe and vent it above roof level.
For compli 1200, cut off the top right Ø 78 mm pipe connection at
the marking and deburr it. After this, connect the ventilation pipe
with the DN 70 flexible connector and vent it above roof level.
Installing the pressure pipe
Fit the following to the discharge flange:
1. Non-return valve (if not included in scope of supply)
2. Stop valve (accessory)
3. Connection flange and
4. connect the pressure pipe with the flexible connector and
loop it over the local backup level.
ENGLISH
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