Shutdown; Maintenance; General Information; Lubrication - salmson NOLH Installation Et Mise En Service

Other impeller diameters : P + P
suction
Flow :
Delivered flow should be between 0,1 and 0,2 m
 Quench :
Max Pressure = 4 bar
 Heating :
Max pressure = 4 bar with water vapor at 140°C
Gland packing assembly :
A small leakage of packing gland is necessary to ensure proper
lubrication of the packing rings (20 to 40 drops per minute is
acceptable). If there is not enough leakage then packing ring will be
destroyed rapidly. Check that the external liquid supply of the gland
packing is turned on before starting‐up the pump (if applicable).
Mechanical seal assembly :
For pumps equipped with a quench, external flushing, or a heating
system, check that the external liquid supply is turned on before
starting‐up the pump. In any case the mechanical seal should have time
to cool down between two starts.
8.5 SHUTDOWN
Before the pump is stopped close the discharge isolating valve.
Ensure that the pump runs in that condition no more than few
seconds.
When the pump has come to a standstill : close the suction isolating
valve. If the pump is equipped with auxiliary systems such as a quench,
heating system, flushing, external lubrication, etc ... it must be closed at
the last step.
If temperature is likely to drop below freezing point, pump casing
and auxiliary connected systems should be completely drained or
otherwise protected. For prolonged shut‐downs an adapted rust
protective coating should be applied to the inside and outside of the
pump.
Pumping explosive, toxic or polluting fluids : make sure that all
necessary actions were taken to avoid the creation of a hazard for
people or environment during drainage operations.
Products which are sent back to Salmson must be drained and
cleaned. Pumped fluid should be completely removed from the
pump.
9 MAINTENANCE
9.1 GENERAL INFORMATION
Only properly trained and skilled staff should undertake
maintenance operations.
Only authorized personnel should undertake maintenance on
ATEX certified equipments. Make sure to avoid creation of
explosion hazard while proceeding to maintenance in a ATEX zone.
All technical documents delivered with the pump should be known
and should be available near the pump.
The maintenance crew should be informed about the risks linked to the
use of the pump and to the pumped fluids before they can start working
on the equipment (dangerous products, fluid and pump temperature,
pressurized parts, ...). They should be equipped with all appropriated
individual safety protections (glasses, gloves, ...) and should respect local
industrial and security rules.
Pump contains a part of pumped fluid even when it is at a
standstill. Drain and flush pump casing with care before starting
pump disassembly.
Appropriate lifting devices should be available to help personnel moving
heavy loads.
All manuals and user guides at all-guides.com
+ 0,5 bar
differential
3
/h
The maintenance area must be clearly identified. Install warning boards
with the words « WARNING : machine under repair ! » on the pump and
on the control cabinet.
Any work on the machine must be performed when pump is
stopped. Prior to any maintenance or repair work the motor
should be electrically isolated and secured against uncontrolled start.
Lock the main switch open and disconnect circuit breaker. Withdraw the
fuses if any.
WARNING : electrical equipments that must be powered on during the
maintenance work or pressurized equipments must be clearly identified.
End of maintenance operations : all protective parts that were removed
before maintenance should be reinstalled and all security devices should
be reactivated. Pump surrounding area should be cleaned.
9.2 MAINTENANCE
INSPECTIONS SCHEDULE
It is recommended to build up a maintenance and inspection plan
to ensure a reliable use of pump and to reduce malfunctions
hazards. Following check points should be included in this maintenance
plan :
 Check state and working of securities and auxiliary systems,
 Check and adjust gland packing (if any) for visible leakage,
 Check for any leaks from pump gaskets and flanges seals,
 Check lubricant level and aspect of oil (oil lubricated bearings) in
bearing bracket,
 Check running time and replacement frequency of lubricants / ball
bearings,
 Check the bearing bracket housing surface temperature on ball
bearings area,
 Check dirt and dust is removed from pump and motor ,
 Check coupling alignment (depending on pump variant),
 Check if there is unusual noises (cavitations, hissing, purring, ...) or
excessive vibrations.
Check point
State of the auxiliary systems
Motor
Shaft sealing
Leaks from gaskets
Oil level and grease quantities
Lubricants (ball bearings)
Bearings surface temperature
Cleaning
Alignment and coupling wear
Noise, vibrations
Anchoring quality
Those frequencies are given for information only. They could be used as
a basis to the creation of a maintenance plan when starting a new
installation. Depending on installation conditions and use, the
periodicity will be shortened or prolonged.
9.2.1 LUBRICATION
 Bearing bracket sizes 25, 35 and 45, are fitted with lifetime lubricated
ball bearings as a standard.
 Bearing brackets sizes 55 and 65, are fitted with grease lubricated ball
bearings and greasing nipples as a standard on motor side and impeller
side.
 These pumps are available upon request with oil lubricated ball
bearings.
Recommended oil lubricants :
1500 RPM
Type acc. to
CL68
DIN 51517
Kinematic viscosity @
50°C 61,2 to 74,8
[mm²/s]
Corresp. Oil type
15
ENGLISH
AND PERIODIC
Periodicity
Depends on equipment type. See
dedicated equipment IOM
See manufacturer IOM
Weekly
Weekly
Daily / Weekly / Monthly
Replacement frequency according ball
bearing type and shaft speed
Monthly
Twice a year
Twice a year
Monthly
Yearly
Bracket temp. < 80°C Amb Temp.
< 0°C
> 1500 RPM
CL46 CL22
41,8 to 50,8 19,8 to 24,2
SAE 20 et 20W SAE 10W