Technical Data / Operating; Operating; Normal Operation - Migatronic FLEX XMS Manuel D'instruction

TECHNICAL DATA
FLEX 500 S
Power source:
Mains voltage 400 V ±15%
Fuse 32 A
No load consumption 40 VA
Adaptor consumption 24.8 kVA
Mains current max. 44.9 A
Efficiency 0.85
Cos.phi 0.99
Open circuit voltage 90 – 95 V
100% duty cycle 400 A / 36.0 V
60% duty cycle 450 A / 38.0 V
45% duty cycle 500 A / 40.0 V
Current range DC 5 – 500 A
1
Protection class IP 23
2 S
Sphere of application
Standards EN/IEC60974-1
EN50199
Dimensions (lxwxh) 72x28x54 cm
Weight (excl. trolley) 57.7 kg
Cooling unit MCU:
Primary voltage
Max. no load consumption
Cooling efficiency
Tank capacity
Max. flow 1.75 l/min–1.2 bar–60°C
Max. pressure
1
Protection class
Dimensions (lxwxh)
Weight (excl. cooling liquid)
Function:
Current
Voltage
Trim
Wire speed
Arc power
Hot-start
Selection of wire feed unit (option) MIG/MAG
Slope down
Pre-flow
Post-flow
Spot time
Arc adjust
Burn back
Pulse current time (pulse time) MIG/MAG & Electrode
Pulse frequency MIG/MAG & Electrode
Base current (Base amp.)
Pulse current (XMI, XMI AUTO)
Base voltage
Machine settings
Synergic library (XMS)
Synergic library (XMI)
Synergic library (XMI AUTO)
Sequence
Automatic functions
Anti-freeze
Interruption by lack of arc initiation MIG/MAG
Re-ignition
1
Equipment marked IP23 is designed for indoor and outdoor applications
2 S
The machine meets the standards which are demanded of machines
working in areas where there is an increased risk of electric shock
FLEX 400 S FLEX 330 S
400 V ±15% 400 V ±15%
20 A 16 A
40 VA 40 VA
12.5 kVA 9.1 kVA
25.7 A 19.8 A
0.85 0.85
0.99 0.99
80 – 85 V 80 – 85 V
300 A / 32.0 V 250 A / 30.0 V
350 A / 34.0 V 280 A / 31.2 V
400 A / 36.0 V 330 A / 33.2 V
5 – 400 A 5 – 330 A
IP 23 IP 23
S S
EN/IEC60974-1 EN/IEC60974-1
EN50199 EN50199
72x28x54 cm 72x28x54 cm
57.7 kg 57 kg
400 V ±15%
5 W
1250 W
4 litres
2.5 – 3.0 bar
IP 23
70x30x22 cm
16 kg
Process Modes
Electrode 15 A - max. current
MIG/MAG 0.0 – 50.0 V
MIG/MAG -9.9 – 9.9 V
MIG/MAG 1.0 – 24.0 m/min
Electrode 0 - 100 %
Electrode 0 - 100 %
1 or 2
MIG/MAG 0.0 – 99.9 s
MIG/MAG 00 – 10.0 s
MIG/MAG 0 – 60 s
MIG/MAG 0.1 – 999 s
MIG/MAG 0 – 100 %
MIG/MAG 0.05 – 0.5 s
0.1 – 99.9 ms
1 – 999 Hz
Electrode 0 – 100 %, min 15 A
MIG/MAG 15 A – max. current
MIG/MAG 0.0 – 50.0 V
- 10 (no. 0 to n0. 9)
MIG/MAG 41 programs
MIG/MAG 48 programs
MIG/MAG 22 programs
MIG/MAG 1 – 4 sequences
MIG/MAG

OPERATING

The control panel is shown at page 95 (fig. 1)

NORMAL OPERATION

Switching on the machine
When the machine is switched on it carries out its own
test procedure and shows information in the display
windows. is shown at FLEX XMS and
shown at FLEX XMI. When the indicator by the
- symbol is illuminated the machine is ready for use. All
machine settings are automatically re-established when
turning on the machine.
Displays and adjustments
Welding parameters are adjusted by use of the
key pads above and below the display windows.
In each display there are three digits and for each digit
there are two pads - one above and one below the digit.
The digit values are increased by the pads above the
display and reduced by those below the display.
Each digit in the three figure display changes as its
neighbouring digits pass zero. Instead of pushing the key
several times, it can be held down and the number will
continue changing automatically, and then released when
the required value is reached.
Left hand display
The left hand display window has two indicators
to the right of the window.
- The indicator by the symbol is illuminated when
the left hand display window shows the current in
amperes.
- The indicator by the symbol is illuminated when
the left hand display window shows the wire
feed speed in metres/minute.
The actual welding current is always shown in the left
hand window during welding and the final welding
current is displayed for two seconds after welding has
finished.
When not welding the left hand display shows:
- MMA electrode, and synergic MIG/MAG: current
adjustment. In MMA electrode welding the current can
be adjusted between 15 amps and the maximum
current of the machine.
In synergic MIG/MAG welding the current can be
adjusted between the minimum and maximum
currents in the particular synergic program.
- Manual MIG/MAG without pulse: Wire feed speed
adjustment. Wire feed speed can be adjusted from 1
to 24 metres/minute.
- Manual MIG/MAG with pulse: Pulse current adjust-
ment. The pulse current can be adjusted between 15
amps and the maximum current of the machine.
The right hand display
The right hand display window has two
indicators to the right of the window.
- The indicator by the symbol is illuminated when
the right hand display window shows the voltage
in volts.
16
is
- or