Manuels Connexes pour Miller FILTAIR 400
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- Page 1 OM-252565B 2016−04 Processes Multiprocess Welding Description Mobile Weld Fume Extractor FILTAIR 400 Fume Extractor Read And Save These Instructions File: Accessory Visit our website at www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
- Page 3 TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1.
- Page 5 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING fume 2015−09 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions.
- Page 6 FALLING EQUIPMENT can injure. FIRE OR EXPLOSION hazard. D Use equipment of adequate capacity to lift and D Do not install or place unit on, over, or near support unit. combustible surfaces. D If using lift forks to move unit, be sure forks are D Do not install unit near flammables.
- Page 7 D Do not weld or cut where the atmosphere can contain flammable FUMES AND GASES can be hazardous. dust, gas, or liquid vapors (such as gasoline). D Connect work cable to the work as close to the welding or cutting Welding and cutting produces fumes and gases.
- Page 8 NOISE can damage hearing. ELECTRIC AND MAGNETIC FIELDS (EMF) can affect Implanted Medical Devices. Noise from some processes or equipment can damage hearing. D Wearers of Pacemakers and other Implanted Medical Devices should keep away. D Wear approved ear protection if noise level is high.
- Page 9 ARC WELDING AND PLASMA CUTTING can READ INSTRUCTIONS. cause interference. D Read and follow all labels and the Owner’s D Electromagnetic energy can interfere with Manual carefully before installing, operating, or sensitive electronic equipment such as servicing unit. Read the safety information at computers and computer-driven equipment the beginning of the manual and in each such as robots.
- Page 10 SECTION 2 − MESURES DE SÉCURITÉ − EXTRACTION DES FUMÉES − À LIRE AVANT UTILISATION fume_2015−09_fre Se protéger et protéger les autres contre le risque de blessure — lisez, appliquez et rangez en lieu sûr ces consignes importantes de sécurité et d’utilisation. 2-1.
- Page 11 l’élément filtrant ainsi que des particules de poussière recueillies D Tenir l’équipement (câbles et cordons) à distance des véhicules de manière conforme à tous règlements fédéraux, provinciaux et mobiles lors de toute opération en hauteur. municipaux applicables. D Suivre les consignes du Manuel des applications pour l’équation de levage NIOSH révisée (Publication Nº94–110) lors du levage D Lire et comprendre les fiches de données de sécurité...
- Page 12 D En effectuant les raccordements d’entrée, fixer d’abord le D Ne soudez pas ou ne coupez pas des métaux enrobés tels que des métaux galvanisés, contenant du plomb ou de l’acier plaqué au conducteur de mise à la terre approprié et contre-vérifier les cadmium, à...
- Page 13 D Avant de souder, retirer toute substance combustible de vos D Protéger les bouteilles de gaz comprimé d’une chaleur excessive, poches telles qu’un allumeur au butane ou des allumettes. des chocs mécaniques, des dommages physiques, du laitier, des flammes ouvertes, des étincelles et des arcs. D Une fois le travail achevé, assurez−vous qu’il ne reste aucune trace d’étincelles incandescentes ni de flammes.
- Page 14 L’EMPLOI EXCESSIF peut L’AIR COMPRIMÉ risque de provoquer SURCHAUFFER L’ÉQUIPEMENT. des blessures ou même la mort. D Prévoir une période de refroidissement ; res- D Avant d’intervenir sur le circuit d’air comprimé, pecter le cycle opératoire nominal. couper l’alimentation électrique, verrouiller D Réduire le courant ou le facteur de marche et étiqueter l’appareil, détendre la pression avant de poursuivre le soudage.
- Page 15 LE SOUDAGE À L’ARC ET LE RAYONNEMENT HAUTE COUPAGE PLASMA risquent de FRÉQUENCE (H.F.) risque provoquer des interférences. provoquer des interférences. D Le rayonnement haute fréquence (H.F.) peut D L’énergie électromagnétique peut gêner le provoquer des interférences avec les équi- fonctionnement d’appareils électroniques sen- pements de radio−navigation et de com- sibles comme des ordinateurs et des équi-...
- Page 16 The particles drop into a particulate bin where they are collected for disposal. The Filtair 400 is equipped with automatic start/stop. With optional start/stop sensors, the unit can be switched on or off at four different locations. The weld fume collector comes assembled and includes a connector for an input power cord.
- Page 17 SECTION 5 − INSTALLATION 5-1. Serial Number And Rating Label Location The serial number and rating information is located on the back of the unit. Use rating label to determine input power requirements and/or rated output. For future reference, write serial number in space provided on back cover of this manual. 5-2.
- Page 18 5-3. Tipping Do not move or operate unit where it could tip. Do not move unit by pulling on extraction arm or equip- ment may tip. Use handle on fume extractor to move unit Do not use this equipment to support personnel, large tools, or other material.
- Page 19 5-5. Installing Input Power Plug Installation must meet all Na- tional and Local Codes − have only qualified persons make this installation. Input Power Cord Select cord according to Section 5-6. Input Power Connector (Supplied) Strip insulation from end of each wire in cord and attach wires to connector as follows: ...
- Page 20 5-7. Connecting Input Power Installation must meet all Na- tional and Local Codes − have only qualified persons make this installation. Disconnect and lockout/tagout input power before connecting input conductors from unit. Fol- low established procedures re- garding the installation and re- moval of lockout/tagout devices.
- Page 21 5-8. Preparing Unit For Operation Back Of Unit 256 057-A / Ref. 255 618-A Do not use the fume extraction Latch nection port being used. Be sure the hose equipment unless you are sure it is is securely installed. Compressed Air Connection correctly assembled and working Input Power Cord (Customer Connect optional nozzle or extraction gun...
- Page 22 The power switch must be turned on and the sensor plugged in for the re- mote start/stop to function. The Filtair 400 comes with an automatic start/stop feature. Contact the factory for information on using the remote start/ stop function.
- Page 23 6-2. Prestart Checklist (Before Welding) Do not use the fume extraction equipment unless you are sure it is correctly assembled and working properly. Check for free and easy move- ment of the collection hose and nozzle before each use. Clean Air Outlet Verify clean air outlet, located on top of unit, is not obstructed and dis- charge air appears clean (free of...
- Page 24 SECTION 7 − MAINTENANCE 7-1. Routine Maintenance Disconnect Power before maintaining. Service equipment more often if used in severe conditions. n = Check Z = Change ~ = Clean l = Replace * To be done by Factory Authorized Service Agent ~ Inner n Free Movement Of n Collection Hose And...
- Page 25 7-2. Scheduled 1600 Hour Maintenance Perform these maintenance procedures when indicated by Service Indicator Light (See Section 7-1 and/or Section 8-2 ), or more often in severe conditions. If these procedures are not performed, unit may shut down (see Section 8-2). A.
- Page 26 B. Replacing Filter And Resetting 1600 Hour Service Indicator Tools Needed: 19 mm 2.5 mm Turn off unit and disconnect input If after replacing filter, Service Indic- Nut And Washer power connector before replacing ator light remains on (unit must be Remove the nut and washer so the filter can filter.
- Page 27 Remove Filter. Back Of Machine 255 879-A / 255 687-A OM-252565 Page 23...
- Page 28 7-3. Overload Protection Turn off unit, and disconnect input power. When a circuit breaker or fuse opens it usually indicates a more serious problems exists. If problem continues, contact a Factory Authorized Service Agent. Typical For Fuse F3 or F4 Electronics box Remove cover.
- Page 29 SECTION 8 − TROUBLESHOOTING 8-1. Troubleshooting Table Trouble Remedy Motor/blower will not start or continue Check input power connection. running. Check fuse F1, and replace if open (see Section 7-3) Check relay F6, and reset if open (see Section 7-3). Have Factory Authorized Service Agent check unit.
- Page 30 SECTION 9 − ELECTRICAL DIAGRAMS Figure 9-1. Circuit Diagram For Filtair 400 OM-252565 Page 26...
- Page 31 252 569-B OM-252565 Page 27...
- Page 32 SECTION 10 − PARTS LIST Hardware is common and not available unless listed. Figure 10-2 53 − See Figure 10-3 Figure 10-1. Main Assembly OM-252565 Page 28...
- Page 33 255 751-A OM-252565 Page 29...
- Page 34 Item Dia. Part Mkgs. Description Quantity Figure 10-1. Main Assembly ....+255027 ..Frame, Rear Wall ..........
- Page 35 Item Dia. Part Mkgs. Description Quantity Figure 10-1. Main Assembly (Continued) ....255073 ..Ftg, Pipe Brs Adapter 1/4 Npt M To 1/4 Npt M .
- Page 36 Hardware is common and not available unless listed. 251 008-B Figure 10-2. Control Box OM-252565 Page 32...
- Page 37 Item Dia. Part Mkgs. Description Quantity Figure 10-2. Control Box (Figure 10-1, Item 5) ....+255174 Door, Control Panel ..........
- Page 38 Hardware is common and not available unless listed. 255 715-B Figure 10-3. Filter Section OM-252565 Page 34...
- Page 39 Item Dia. Part Mkgs. Description Quantity Figure 10-3. Filter Section − (Figure 10-1, Item 53) ....255015 Assy, Dust Bin (Includes) .
- Page 43 Effective January 1, 2016 (Equipment with a serial number preface of MG or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions below, 6 Months —...
- Page 44 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. ORIGINAL INSTRUCTIONS − PRINTED IN USA 2016 Miller Electric Mfg. Co. 2016−01...