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Miller FILTAIR SWX-D Mode D'emploi

Miller FILTAIR SWX-D Mode D'emploi

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OM-246877H
2016−01
Description
Stationary Weld Fume Extractor
)
FILTAIR SWX-D And SWX-S
Stationary Weld Fume Extractor
Read And Save These Instructions
File: Accessory
Visit our website at
www.MillerWelds.com

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  • Page 1 OM-246877H 2016−01 Description Stationary Weld Fume Extractor FILTAIR SWX-D And SWX-S Stationary Weld Fume Extractor Read And Save These Instructions File: Accessory Visit our website at www.MillerWelds.com...
  • Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.

  • Page 3: Table Des Matières

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1.

  • Page 5: Section 1 − Safety Precautions - Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING fume 2015−09 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions.

  • Page 6: Arc Welding And Plasma Cutting Hazards

    FALLING EQUIPMENT can injure. FIRE OR EXPLOSION hazard. D Use equipment of adequate capacity to lift and D Do not install or place unit on, over, or near support unit. combustible surfaces. D If using lift forks to move unit, be sure forks are D Do not install unit near flammables.
  • Page 7 D Do not weld or cut where the atmosphere can contain flammable FUMES AND GASES can be hazardous. dust, gas, or liquid vapors (such as gasoline). D Connect work cable to the work as close to the welding or cutting Welding and cutting produces fumes and gases.

  • Page 8: Additional Symbols For Installation, Operation, And Maintenance

    ELECTRIC AND MAGNETIC FIELDS (EMF) NOISE can damage hearing. can affect Implanted Medical Devices. Noise from some processes or equipment can D Wearers of Pacemakers and other Implanted damage hearing. Medical Devices should keep away. D Wear approved ear protection if noise level is D Implanted Medical Device wearers should consult their doctor high.

  • Page 9: California Proposition 65 Warnings

    ARC WELDING AND PLASMA CUTTING can READ INSTRUCTIONS. cause interference. D Read and follow all labels and the Owner’s D Electromagnetic energy can interfere with Manual carefully before installing, operating, or sensitive electronic equipment such as servicing unit. Read the safety information at computers and computer-driven equipment the beginning of the manual and in each such as robots.

  • Page 10: Section 2 − Mesures De Sécurité − Extraction Des Fumées − À Lire Avant Utilisation

    SECTION 2 − MESURES DE SÉCURITÉ − EXTRACTION DES FUMÉES − À LIRE AVANT UTILISATION fume_2015−09_fre Se protéger et protéger les autres contre le risque de blessure — lisez, appliquez et rangez en lieu sûr ces consignes importantes de sécurité et d’utilisation. 2-1.

  • Page 11: Dangers Du Soudage À L'arc Et Du Coupage Au Plasma

    D Tenir l’équipement (câbles et cordons) à distance des véhicules l’élément filtrant ainsi que des particules de poussière recueillies de manière conforme à tous règlements fédéraux, provinciaux et mobiles lors de toute opération en hauteur. municipaux applicables. D Suivre les consignes du Manuel des applications pour l’équation D Lire et comprendre les fiches de données de sécurité...
  • Page 12 D En effectuant les raccordements d’entrée, fixer d’abord le D Ne soudez pas ou ne coupez pas des métaux enrobés tels que des conducteur de mise à la terre approprié et contre-vérifier les métaux galvanisés, contenant du plomb ou de l’acier plaqué au connexions.

  • Page 13: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    D Avant de souder, retirer toute substance combustible de vos D Protéger les bouteilles de gaz comprimé d’une chaleur excessive, poches telles qu’un allumeur au butane ou des allumettes. des chocs mécaniques, des dommages physiques, du laitier, des D Une fois le travail achevé, assurez−vous qu’il ne reste aucune flammes ouvertes, des étincelles et des arcs.
  • Page 14 L’EMPLOI EXCESSIF peut L’AIR COMPRIMÉ risque de provoquer SURCHAUFFER L’ÉQUIPEMENT. des blessures ou même la mort. D Prévoir une période de refroidissement ; res- D Avant d’intervenir sur le circuit d’air comprimé, pecter le cycle opératoire nominal. couper l’alimentation électrique, verrouiller D Réduire le courant ou le facteur de marche et étiqueter l’appareil, détendre la pression avant de poursuivre le soudage.

  • Page 15: Proposition Californienne 65 Avertissements

    LE SOUDAGE À L’ARC ET LE RAYONNEMENT HAUTE COUPAGE PLASMA risquent de FRÉQUENCE (H.F.) risque provoquer des interférences. provoquer des interférences. D Le rayonnement haute fréquence (H.F.) peut D L’énergie électromagnétique peut gêner le provoquer des interférences avec les équi- fonctionnement d’appareils électroniques sen- pements de radio−navigation et de com- sibles comme des ordinateurs et des équi-...

  • Page 16: Section 3 − Definitions

    SECTION 3 − DEFINITIONS 3-1. Miscellaneous Symbols And Definitions Protective Earth Percent (Ground) Amperes Volts Filter Line Connection Rated Supply Rated Supply Alternating Current Voltage Current SECTION 4 − SPECIFICATIONS 4-1. Introduction The SWX stationary weld fume collection system consists of three primary components: extraction SWX-S Self-Cleaning Fume Extractor arm, blower assembly, and filter cabinet.

  • Page 17: Specifications

    4-3. Specifications A. Filter Cabinet (SWX-D Standard Model) Self-Cleaning Filter Area Inlet Size Inlets Mounting Weight Dimensions System System (L x W x H) 490 sq ft 7 in. ID Two (Left and Wall Bracket 130 lb 33 x 27-1/2 x 28-1/4 in. (45.5 m (178 mm) Right)

  • Page 18: Section 5 − Installation

    SECTION 5 − INSTALLATION 5-1. Selecting A Location Only qualified persons should in- stall, operate, maintain, and repair this unit. Installation must meet all National, State, and Local Codes − have only qualified persons make this installation. Do not move or operate unit where it could tip.

  • Page 19: Preparing Filter Cabinet For Mounting

    5-2. Preparing Filter Cabinet For Mounting Locking Bolts Mounting Bracket Loosen the two locking bolts and pivot mounting bracket away from cabinet. Remove bracket from cabin- et mounting forks. Tools Needed: 1/2 in. 248 231 OM-246877 Page 15...

  • Page 20: Preparing Filter Cabinet For Duct Work

    5-3. Preparing Filter Cabinet For Duct Work Single Extraction Arm Installations Filter Cabinet Cover Plate Single Extraction Arm Inlet Installation Inlet Collar 1/4 in. Hardware The filter cabinet has left and right side inlets. Determine to which side of the cabinet the fumes will be duc- ted.

  • Page 21: Installing Filter Cabinet And Blower Assembly Mounting Brackets

    5-4. Installing Filter Cabinet And Blower Assembly Mounting Brackets Filter Cabinet See ceiling height requirements Mounting Bracket in Section 4-3D. 42 in. (107 cm) Minimum (6 Holes) Recommended For Filter Removal Blower Mounting Bracket (6 Holes) 11 in. 28 cm 26 −...

  • Page 22: Filter Cabinet Mounting Bracket Hole Pattern

    5-5. Filter Cabinet Mounting Bracket Hole Pattern 16.040 15.665 14.915 14.020 2.020 1.125 .940 247746-A 5-6. Blower Mounting Bracket Hole Pattern 14.000 REF 8.000 3.000 1.000 TYP .500 REF 12.000 REF 8.000 1.000 1.000 TYP 1.750 REF 247750-A OM-246877 Page 18...

  • Page 23: Installing Filter Cabinet

    5-7. Installing Filter Cabinet See Section 5-4 for mounting bracket installation. Tools Needed: 1/2 in. 248 231 Installation must meet all National, ping pallet to lift unit. Remove pallet after forks are seated on bracket and within State, and Local Codes − have only completing installation.

  • Page 24: Installing Adapter On Blower Assembly

    5-8. Installing Adapter On Blower Assembly Blower Assembly Adapter Remove the three screws from the blower housing discharge. Slide the adapter over the outlet and reinstall the three screws. Lower blower assembly onto mount- ing bracket so blower mounting flange is on top of bracket. Position blower so adapter is pointing toward filter cabinet.

  • Page 25: Mounting Single Blower Assembly And Extraction Arm

    5-9. Mounting Single Blower Assembly And Extraction Arm Installation must meet all Na- tional, State, and Local Codes − have only qualified persons make this installation. Do not use this equipment to support personnel, large tools, or other material. Be sure the mounting hard- ware and the wall or other structure will support the weight of the equipment.

  • Page 26: Mounting Dual Blower Assemblies And Extraction Arms

    5-10. Mounting Dual Blower Assemblies And Extraction Arms Installation must meet all Na- tional, State, and Local Codes − have only qualified persons make this installation. Do not use this equipment to support personnel, large tools, or other material. Be sure the mounting hard- ware and the wall or other structure will support the weight of the equipment.

  • Page 27: Connecting Flexible Duct From Blower To Filter Cabinet

    5-11. Connecting Flexible Duct From Blower To Filter Cabinet Be sure flexible duct is securely installed and does not leak. To reduce pressure loss, support flexible duct to eliminate bends. Single Extraction Arm System Connecting One Blower to Filter Cabinet Filter Cabinet Inlet Collar (See Section 5-3) 7 in.

  • Page 28: Installing And Connecting Blower Control Panel (All Models)

    5-12. Installing And Connecting Blower Control Panel (All Models) Installation must meet all Na- tional, State, and Local Codes. Have only qualified persons make this installation. Single Extraction Arm Disconnect and lockout/tagout Installations input power before connecting input conductors from unit. Follow established procedures regarding the installation and removal of lockout/tagout de-...

  • Page 29: Installing Cleaning System Control Panel (Swx-S Self-Cleaning Models Only)

    5-13. Installing Cleaning System Control Panel (SWX-S Self-Cleaning Models Only) SWX-S Self-Cleaning Fume Extractor With Dual Extraction Arms Tools Needed: Phillips No. 2 247 867 / 248 234 / 248 235 Installation must meet all National Cleaning System Control Panel For a permanent connection, use 1/2 in.

  • Page 30: Connecting To Compressed Air Supply (Swx-S Self-Cleaning Models Only)

    5-14. Connecting To Compressed Air Supply (SWX-S Self-Cleaning Models Only) Shut off air supply before disconnecting or connecting air hose. Wear protective equipment when disconnecting com- SWX-S Self-Cleaning Fume Extractor pressed air supply. Internal With Dual Extraction Arms air tank is under pressure and will discharge when air supply is disconnected.

  • Page 31: Section 6 − Operation

    SECTION 6 − OPERATION 6-1. Controls On SWX-D Standard Models 247 867 / 245 608 / 248233-A Only use the fume extractor to ex- Filter Gauge Damper Control tract weld fumes. Do not use the The damper allows the user to regulate air Gauge only indicates air pressure drop fume extractor to extract hot gases flow.

  • Page 32: Controls On Swx-S Self-Cleaning Models

    6-2. Controls On SWX-S Self-Cleaning Models 247 867 / 245 608 / 248233-A / 248 234 Only use the fume extractor to ex- Filter Gauge Particle Tray tract weld fumes. Do not use the Gauge only indicates air pressure drop Empty tray after cleaning filter (see Section fume extractor to extract hot gases across the filter.

  • Page 33: Prestart Checklist (Before Welding)

    6-3. Prestart Checklist (Before Welding) Do not use the fume extrac- tion equipment unless you are sure it is correctly assembled and working properly. SWX-S Self-Cleaning Models Check for free and easy move- ment of the extraction arm and swivel base before each use. Clean Air Outlet Filter Gauge Verify all duct work and tubing is...

  • Page 34: Section 7 − User Servicing Instructions (Maintenance)

    SECTION 7 − USER SERVICING INSTRUCTIONS (MAINTENANCE) 7-1. Routine Maintenance Disconnect and lockout/tagout input power before servicing. Follow established procedures regarding the installation and removal of lockout/tagout devices. Service equipment more often if used in severe conditions. n = Check Z = Change ~ = Clean l = Replace...

  • Page 35: Overload Protection

    7-2. Overload Protection Disconnect and lockout/tagout input power before connecting input conductors from unit. Fol- low established procedures re- garding the installation and re- moval of lockout/tagout devices. If a fuse or circuit breaker opens, it usually indicates a more serious problem exists.

  • Page 36: Servicing Filter And Spark Guard (Swx-D Models)

    7-3. Servicing Filter And Spark Guard (SWX-D Models) Disconnect and lockout/tag- out input power before con- necting input conductors from unit. Follow established pro- cedures regarding the installa- tion and removal of lockout/ tagout devices. Do not operate unit without fil- ter or with dirty (plugged) filter.

  • Page 37: Servicing Filter And Spark Guard (Swx-S Self-Cleaning Models Only)

    7-4. Servicing Filter And Spark Guard (SWX-S Self-Cleaning Models Only) A. Inspecting Filter And Spark Guard (SWX-S Self-Cleaning Models Only) Disconnect and lockout/tag- out input power before con- necting input conductors from unit. Follow established procedures regarding the in- stallation and removal of lockout/tagout devices.
  • Page 38 B. Cleaning Filter And Emptying Particle Tray (SWX-S Self-Cleaning Models Only) Close cover before starting unit or operating filter cleaning sys- tem. Do not operate unit without filter or with dirty (plugged) filter. Clean or replace filter when dirty (plugged). Allow cooling period before in- specting or replacing filter, or cleaning particle tray and spark...

  • Page 39: Section 8 − Troubleshooting

    SECTION 8 − TROUBLESHOOTING 8-1. Troubleshooting Table Trouble Remedy Motor/blower will not start or continue Check input power connections (Section 5-12). running. Reset Circuit Breaker CB1 (See Section 7-2) Have Factory Authorized Service Agent check motor and wiring. Decreased air flow. Reconnect extraction arm flexible tubing.

  • Page 40: Section 9 − Electrical Diagrams

    SECTION 9 − ELECTRICAL DIAGRAMS Figure 9-1. Circuit Diagram For SWX-D (Standard Model) OM-246877 Page 36...
  • Page 41 249 232-B OM-246877 Page 37...
  • Page 42 Figure 9-2. Circuit Diagram For SWX-S (Self-Cleaning Model) OM-246877 Page 38...
  • Page 43 246 882-B OM-246877 Page 39...

  • Page 44: Section 10 − Parts List

    SECTION 10 − PARTS LIST Hardware is common and not available unless listed. See extraction arm owner’s manual for installation and service information. 248 192 Figure 10-1. SWX-D Filter Cabinet OM-246877 Page 40...
  • Page 45 Item Dia. Part Mkgs. Description Quantity Figure 10-1. SWX-D Filter Cabinet ....247764 ..Bracket, Locking Mount Wdt ........
  • Page 46 Hardware is common and not available unless listed. 10 − See Figure 10-3 248 193 Figure 10-2. SWX-S (Self-Cleaning) Filter Cabinet OM-246877 Page 42...
  • Page 47 Item Dia. Part Mkgs. Description Quantity Figure 10-2. SWX-S (Self-Cleaning) Filter Cabinet ....247764 Bracket, Locking Mount Wdt ........
  • Page 48 Hardware is common and not available unless listed. 245 653-B Figure 10-3. Self-Cleaning Assembly Item No. Part No. Description Quantity Figure 10-3. Self-Cleaning Assembly (Figure 10-2, Item 10) ....245248 Pulley, Timing Belt 1.783 OD 1/5 Pitch .906 Bore .
  • Page 49 Hardware is common and not available unless listed. Control Panel 248 226-B / 248 032 Figure 10-4. Blower Assembly And Blower Control Panel OM-246877 Page 45...
  • Page 50 Item Dia. Part Mkgs. Description Quantity Figure 10-4. Blower Assembly And Blower Control Panel ....247731 Assy, Blower Housing (Includes) ........
  • Page 51 Hardware is common and not available unless listed. 246 879 Figure 10-5. Control Panel − SWX-S Models Item Dia. Part Mkgs. Description Quantity Figure 10-5. Control Panel − SWX-S Models ....248186 Assembly, Control Panel Self−clean (Includes) .
  • Page 55 Effective January 1, 2016 (Equipment with a serial number preface of MG or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions below, 6 Months —...

  • Page 56: For Service

    Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2016 Miller Electric Mfg. Co. 2016−01...

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