MAINTENANCE
Troubleshooting
Symptom Based Troubleshooting
T T a a b b l l e e 2 2 . .
Display
Condition
None
Green
"—"
No water
Red Fault
Codes
Green Motor
Frequency
Pressure Fluc-
Green Motor
tuations (Poor
Frequency
Regulation)
Run On
Green Motor
(pump won't
Frequency
stop)
Runs But
Flashing Red
Trips
Green Motor
Low Pressure
Frequency
46
Possible Cause
•
No supply voltage present
•
Display board cable discon-
nected or loose
•
Pressure sensor circuit
•
Fault detected
•
Incorrect motor or pump
settings
•
Loose switch or cable
connection
•
Motor may be running
backwards
•
Gulping water at pump inlet
•
Frequency max and amps high
•
Frequency max and amps er-
ratic with dragging impellers
•
Pressure sensor placement
and setting
•
Pressure gauge placement
•
Pressure tank size and
precharge
•
Tank may be too small for sys-
tem flow
•
Leak in system
•
Air in pump intake (lack of
submergence)
•
System response setting
•
Pressure sensor placement
and setting
•
Tank pre-charge pressure
•
Impeller damage
•
Leaky system
•
Sized improperly (pump can't
build enough head)
•
A fault has occurred
•
Pressure sensor setting, pump
rotation, pump sizing
•
High temperature
Corrective Action
•
Verify cable connection between Power Board and Control Board
•
If correct voltage is present, replace drive
•
Verify water pressure is below system set point
•
If Pressure Input Board break-away tab is removed, ensure auxiliary de-
vice is connected and closed circuit
•
Jumper wires together at pressure sensor; if pump starts, replace sensor
•
If pump doesn't start, check sensor connection at Pressure Input Board;
if loose, repair
•
If pump doesn't start, jumper sensor connection at Pressure Input Board.
If pump starts, replace wire
•
If pump doesn't start with sensor Pressure Input Board connection jum-
pered, replace Pressure Input Board
•
If pump doesn't start with new Pressure Input Board, replace
•
Refer
to"Diagnostic Fault Codes" on page 43
•
Verify Maximum Frequency setting. If this setting was reduced below
maximum value, increase
•
Verify motor/pump ratings and match to motor/pump settings on drive
(DIP switch or Wi-Fi)
•
Verify motor connections
•
Frequency max, amps low, check for closed valve, or stuck check valve
•
Check all piping connections
•
Disconnect power, allow well to recover, and restart
•
Check for hole in pipe
•
Check pump operation and for dragging impellers
•
Correct pressure sensor placement and settings
•
Disconnect power and check pressure gauge for drop
•
Set deeper in the well or tank. Install a flow sleeve with airtight seal
around drop pipe and cable
•
If fluctuation is only on branches before sensor, enable Steady Flow
•
Change tank size configuration
•
Reduce frequency output range
•
Adjust System Response value
•
Check frequency at low flows. Pressure setting may be too close to
pump max head
•
Verify precharge at 70% if tank size is larger than minimum. Increase
precharge (up to 85%).
•
Verify that the system will build and hold pressure
•
Enable bump and/or aggressive bump
•
Increase minimum frequency
•
Proceed to fault code description and remedy
•
Adjust pressure sensor, check pump rotation.
•
Check frequency at max flow, check max pressure
•
High ambient and/or drive temperature will cause drive to foldback
power and run with reduced performance
.