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Repair kits
For the manual spray guns PILOT Trend and -MP WALTHER has repair sets with all
wearing parts available. The parts are marked in bold in the spare parts list.
PILOT TREND
Standard-version
Gravity-feed cup
PILOT TREND
Standard-version
Material Connection
PILOT TREND-MP
Medium-pressure version
Gravity-feed cup
PILOT TREND-MP
Medium-pressure version
Material Connection
Nozzle sizes optional:
▪ 0,5 ▪ 0,8 ▪ 1,0 ▪ 1,2 ▪ 1,5 ▪ 1,8 ▪ 2,0 ▪ 2,5 mm ø
Nozzle kits
The nozzle kits consist of air head, material nozzle and material needle.
PILOT TREND
Gravity-feed cup
PILOT TREND
Material Connection
PILOT TREND-MP
Gravity-feed cup
PILOT TREND-MP
Material Connection
Nozzle sizes optional:
▪ 0,5 ▪ 0,8 ▪ 1,0 ▪ 1,2 ▪ 1,5 ▪ 1,8 ▪ 2,0 ▪ 2,5 mm ø
* When ordering replacements please quote the respective sizes.
We recommend to keep repair kits on stock.
The operator must check and ensure that all technical data and the marking of the
equipment in accordance with ATEX are compliant with the necessary require-
ments.
The operator must provide corresponding safety measures for all applications in
which the breakdown of the equipment might lead to danger to persons.
If any irregularities are observed while the equipment is in operation, the equipment
must be put out of operation immediately and WALTHER Spritz- und
Lackiersysteme must be consulted.
Grounding / Equipotential Bonding
Measures must be taken to ensure that the spray gun is sufficiently grounded
(earthed) by means of a conductive air hose (maximum resistance 10
1.3
Inappropriate use
The spray gun can't be used for any application not included in the instructions.
Any other use is improper. Some sample of improper use:
•
Spray in direction of people or animals
•
Spray liquid nitrogen
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Safety instructions
2.1
Identification of safety instructions
Warning
The pictogram and the urgency level "Warning" identify a possible danger to per-
sons.
Possible consequences: Slight to severe injuries.
Attention
The pictogram and the urgency level "Attention" identify a possible danger to
material assets.
Possible consequences: Damage to material assets.
Note
The pictogram and the urgency level "Note" identify additional information for the
safe and efficient operation of the spray gun.
2.2
General Safety Instructions
All applicable accident prevention rules and regulations as well as other recognised
industrial safety and health rules and regulations must be observed at all times.
Use the spray gun only in well-ventilated rooms. Fire, naked flames and smoking
are strictly prohibited within the working area. WARNING – during the spraying of
flammable materials (e.g. lacquers, cleaning agents, etc.), there is an increased
risk to health as well as an increased risk of explosion and fire.
Part No.
V 16 060 03 ..3*
V 16 062 03 ..3*
V 16 061 04 ..3*
V 16 063 04 ..3*
Part No.
V 15 060 03 ..3*
V 15 062 03 ..3*
V 15 061 04 ..3*
V 15 063 04 ..3*
24
Ω).
6
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1
General
1.1
Model Identification
Model:
Manual Spray Gun PILOT Trend
Typ:
PILOT Trend
Gravity-Feed Cup
PILOT Trend
Material Connection
PILOT Trend-MP
Gravity-Feed Cup
PILOT Trend-MP
Material Connection
Hersteller:
WALTHER Spritz- und Lackiersysteme GmbH
Kärntner Str. 18-30
D-42327 Wuppertal
Tel.: +202 / 787-0
Fax: +202 / 787-2217
www.walther-pilot.de • Email: info@walther-pilot.de
1.2
Intended use
The manual spray guns PILOT Trend and -MP are designed to be used exclusively
for sprayable media, such as:
•
paints and lacquers
•
greases, oils and corrosion preventives
•
ceramic glazes
Aggressive materials shoudn't be sprayed.
If the material you intend to spray is not included in the above list, please contact
WALTHER Spritz- und Lackiersysteme GmbH, Wuppertal, for further information.
Please note that sprayable materials may only be applied to workpieces and /or simi-
lar objects.
The temperature of the spraying material must not exceed 43°C.
The term "normal use" also implies that all safety warnings, operating handling
details, etc., as stated in these operating instructions are carefully read, understood
and duly complied with.
This equipment complies with the explosion protection requirements of Directive
94/9/EC (ATEX) for the explosion group, equipment category and temperature class
indicated on the type plate. When using the equipment, the requirements specified in
these Operating Instructions must be observed at all times.
The technical data indicated on the equipment rating plates and the specifications in
the chapter "Technical Data" must be complied with at all times and must not be
exceeded. An overloading of the equipment must be ruled out.
The equipment may be used in potentially explosive atmospheres only with the
authorisation of the relevant supervisory authority.
The relevant supervisory authority or the operator of the equipment are
responsible for determining the explosion hazard (zone classification).
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Measures must be taken to ensure that the spray gun is sufficiently grounded
(earthed) by means of a conductive air hose (maximum resistance 10
Before carrying out maintenance or servicing work, always ensure that the air and
material feed to the spray gun have been depressurised. Risk of injury!
When spraying materials, do not place your hands or other parts of the body in front
of the pressurised nozzle or the spray gun. Risk of injury!
Never point the spray gun at persons or animals. Risk of injury!
Always observe the spraying and safety instructions given by the manufacturers of
the spraying material and the cleaning agent. Aggressive and corrosive materials in
particular can be harmful to health.
Exhaust air containing particles (overspray) must be kept away from the working area
and personnel. In spite of these measures, always wear the regulation breathing
masks and protective overalls when using the gun. Airborne particles represent a
serious health hazard!
Always wear hearing protection when using the gun or when in the vicinity of a gun
that is in use. The noise level generated by the spray gun is approx. 83 dB (A).
After carrying out assembly or maintenance work, always ensure that all nuts, bolts
and screw connections have been fully tightened before the gun is used.
Use only original replacement parts, since WALTHER can only guarantee safe and
fault-free operation for original parts.
For further information on the safe use of the spray gun and the spraying materials,
please contact WALTHER Spritz- und Lackiersysteme GmbH, D-42327 Wuppertal,
Germany.
3
Technical Description
PILOT Trend:
Manual spray gun for conventional atomisation
Model version:
• with gravity-feed cup
• with material Connection
PILOT Trend-MP: Manual spray gun for medium pressure
Model version:
• with gravity-feed cup
• with material Connection
The spraying pressure is 1.2 to 1.4 bar with an input pressure of 3.0 to 3.3 bar
The material flow rate is dependent on the diameter of the nozzle and the adjustment
of the material pressure at the pressure tank or material pressure regulator. In additi-
on, the material flow rate can be controlled by screwing the adjusting screw (N° 18) in
or out. For further adjustment possibilities, see Section 6. Changing the Spray
Pattern.
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V 10 601
V 10 602
V 10 611
V 10 613
6
Ω).
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