Table of Contents
Specifications ........................................................................... 4
Operation ................................................................................... 5
Setup ................................................................................... 5
Painting ............................................................................... 7
Cleanup ..................................................................................... 8
Maintenance .............................................................................. 8
Troubleshooting ..................................................................... 11
Airless Gun ........................................................................ 11
Fluid Section...................................................................... 11
Hydraulic Motor ................................................................. 12
Spray Patterns................................................................... 13
Main Assembly .................................................................. 14
Filter Assembly .................................................................. 16
Gas Convertokit................................................................. 16
Caster Assembly ............................................................... 17
Cart Assembly ................................................................... 18
Hydraulic Motor ................................................................. 20
Fluid Section...................................................................... 22
Safety Precautions
This manual contains information that must be read and
understood before using the equipment. When you come to
an area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.
This symbol indicates a potential hazard that may
cause serious injury or loss of life. Important
safety information will follow.
Danger
This symbol indicates a potential hazard to you or
to the equipment. Important information that tells
how to prevent damage to the equipment or how
to avoid causes of minor injuries will follow.
Attention
i
Notes give important information which should be
given special attention.
HAZARD: INjECTION INjuRy
A high pressure stream produced by this
equipment can pierce the skin and underlying
tissues, leading to serious injury and possible
Danger
amputation.
DO NOT TREAT AN INjECTION INjuRy AS A SIMPLE
CuT! Injection can lead to amputation. See a physician
immediately.
The maximum operating range of the unit is 23 MPa (3300
PSI) fluid pressure.
GB
R
PREVENTION:
• NEVER aim the gun at any part of the body.
• NEVER allow any part of the body to touch the fluid
stream. DO NOT allow body to touch a leak in the fluid
hose.
• NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS lock the gun trigger, shut the fluid pump off
and release all pressure before servicing, cleaning the
tip guard, changing tips, or leaving unattended. Pressure
will not be released by turning off the engine. The PRIME/
SPRAY valve or pressure bleed valve must be turned to
their appropriate positions to relieve system pressure.
Refer to the PRESSURE RELIEF PROCEDURE
described in this manual.
• ALWAYS keep tip guard in place while spraying. The tip
guard provides some protection but is mainly a warning
device.
• ALWAYS remove the spray tip before flushing or cleaning
the system.
• The paint hose can develop leaks from wear, kinking and
abuse. A leak can inject material into the skin. Inspect the
hose before each use.
• NEVER use a spray gun without a working trigger lock and
trigger guard in place.
• All accessories must be rated at or above the maximum
operating pressure range of the sprayer. This includes
spray tips, guns, extensions, and hose.
NOTE TO PHySICIAN:
Injection into the skin is a traumatic injury. It is important
to treat the injury as soon as possible. DO NOT delay
treatment to research toxicity. Toxicity is a concern with
some coatings injected directly into the blood stream.
Consultation with a plastic surgeon or reconstructive
hand surgeon may be advisable.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite.
Severe injury and/or property damage can occur.
Danger
PREVENTION:
• Provide extensive exhaust and fresh air introduction to
keep the air within the spray area free from accumulation
of flammable vapors.
• Avoid all ignition sources such as static electricity sparks,
electrical appliances, flames, pilot lights, hot objects, and
sparks from connecting and disconnecting power cords or
working light switches.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working
order.
• Place sprayer at least 6.1 m (20 feet) from the spray object
in a well ventilated area (add more hose if necessary).
Flammable vapors are often heavier than air. Floor area
must be extremely well ventilated. The pump contains
arcing parts that emit sparks and can ignite vapors.
• The equipment and objects in and around the spray area
must be properly grounded to prevent static sparks.
• Use only conductive or earthed high pressure fluid hose.
Gun must be earthed through hose connections.
• Power cord must be connected to a grounded circuit
(electric units only).
• Always flush unit into separate metal container, at low
pump pressure, with spray tip removed. Hold gun firmly
against side of container to ground container and prevent
static sparks.
• Follow material and solvent manufacturer's warnings and
instructions.
• The unit must be connected to an earthed object. Use the
green earthing wire to connect the unit to a water pipe,
steel beam, or other electrically earthed surface.
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