Kessel 99 403.10 Guide Pour L'installation page 39

The Chapter "Safety instructions" must be observed!
9.1 Maintenance
• The separator system must be maintained semiannual by
a specialist 1).
In addition to the removal of materials, the following work
must also be carried out:
- Check of the inner wall surfaces of the sludge trap and the
grease separator,
- Functional check of the electrical devices and installations,
if fitted.
- The findings and work carried out must be recorded in the
operating logbook and evaluated.
• If fitted, electro-mechanical assemblies such as pumps, val-
ves, shut-off devices etc. must be maintained twice yearly in
accordance with the manufacturers' instructions.
9.2 Checking (general inspection)
Before commissioning, and then at regular intervals of no
more than 5 years, the separator system must be completely
emptied and cleaned, and then checked by a specialist 2) for
proper condition and operation.
The following points at least must be checked and recorded:
- Assessment of the separator system
- Structural condition and integrity of the separator system
- Condition of the inner wall surfaces of the installed parts and
the electrical equipment, if fitted
- laying of the feed pipe of the separator system as a ventila-
tion pipe over the roof
- Completeness and plausibility of the records in the operating
logbook
- Confirmation of the proper disposal of the materials remo-
ved from the separator system
- Availability and completeness of the required approvals and
documentation (approvals, drainage plans, operating and
maintenance instructions)
A checking report must be compiled on the checks perfor-
med, noting any existing faults. If faults are discovered, these
must be rectified immediately.)
Article
General inspection of oil/coalescence separator
Operating logbook of oil/coalescence separator
Leaktightness of the pipe runs
2020/09
Maintenance and Controls
39/120
A "specialist" in this sense refers to personnel of the ope-
1)
rator or other company, who by means of their training, skills
and experience obtained from practical work, ensure that they
carry out assessments or checks in the relevant specialised
field to the required standard.
A specialist can acquire the specialist knowledge required
for the operation and maintenance of separator systems in a
training course with the following on-site instruction, which
is offered for example by the corresponding manufacturers,
professional trade associations, chambers of commerce and
expert organisations in the field of separator technology.
A "specialist" in this sense refers to personnel of business
2)
other than the operator, experts or other institutions which
demonstrably have the specialist skills required for the ope-
ration, maintenance and checking of separator systems. In
individual cases, such as larger operating units for example,
these checks can also be carried out by internally indepen-
dent specialists of the operator not bound by instructions
with regard to their area of responsibility, who have equivalent
qualifications and technical equipment.
Qualified bodies are specialist businesses independent of the
operator or similar institutions, whose employees demons-
trably have the specialist skills required for the operation,
maintenance and checking of separator systems to the extent
specified here, together with the technical equipment for the
checking of separator systems.
In individual cases, such as larger operating units for example,
these checks can also be carried out by internally indepen-
dent specialists of the operator not bound by instructions
with regard to their area of responsibility, who have equivalent
qualifications and technical equipment.
KESSEL recommends, in order to to facilitate leak tight-
ness tests (placement of shut-offs), to incorporate a revision
chamber shortly before the separator.
Order No.
917 411/L
917 812
917 417
010-222