Installation Instructions - Truma Ultraheat Instructions De Montage

Ultraheat
Intended use
The Truma Ultraheat supplementary heating unit was de-
signed in the formats with part no. 30402-01 to 07 for the
heating units Trumatic S 3002 (P) as from date of manufacture
07/81, Trumatic S 5002 as from 04/98 (with new semi-circular
cladding) and in the design formats with part no. 30402-08 to
14 for the Truma S 55 T heater.
Use with Trumatic S 3000 P, S 3002 K, S 5002 K and
Trumatic S 5002 up to model 04/98 (with old rectangular
cover) is not permissible.
Other applications are permissible only after consulting Truma.
Approval
Declaration of conformity
The Truma Ultraheat has been tested by the DVGW as an
auxiliary electric heater and complies with gas equipment
directive 90/396/EEC, EMC directive 89/336/EEC, low voltage
directive 73/23/EEC, heating equipment directive 2001/56/EC
and the associated EC directives and is entitled to bear the
CE symbol.
The CE Product Identity Number of the heating system remains
valid without change.
Regulations
Any modifications to the unit or the use of spare parts and
accessories that are important to the operation of the system
that are not original Truma parts and failure to follow the in-
stallation and operating instructions will cancel the warranty
and indemnify Truma from any liability claims. Furthermore,
the approval for operating the appliance will become invalid
and in some countries also the approval for operating the
vehicle.

Installation instructions

The appliance may only be installed and repaired by an
expert. Before starting work, carefully read and follow the
installation instructions!
Installation in new vehicles
Fig. A
Break out perforated section (1) on the exterior of installation
box (2) for passing through the control electronics.
– Trumatic S 5002 only
Break out the lower part of the interior of installation box
(3) at perforation (4).
Insert heating element (5) from the inside of installation box (2)
and fasten by means of six B 3.5 x 9.5 mm screws (6).
Install installation box (2), installation box (3) and Trumavent
fan as per installation instructions included with the heater.
If connected in series, a mounting and holding device is
of advantage.
Carry out further installation work in accordance with the
installation instructions enclosed with the heater.
Retrofitting in existing vehicles
Dismantling heater
Shut the fast-acting stop valves on the gas supply and gas
cylinder.
Remove the heater cover.
Fig. B
Unscrew gas supply (7) underneath the vehicle.
Loosen exhaust duct sealing plate (8) by means of screw (9)
and turn to detach. Pull exhaust duct (10) completely out of
the sleeve.
Unscrew locking screws (11) on the heater base and remove
the heater completely.
Fig. C
Unscrew locking screws (12) on installation box (2) and
remove the latter.
Preparatory work and installation boxes
– For S 3002 (P) up to model 05/98 only
Fig. C
Position the enclosed stencil in the middle of the installa-
tion box interior so that the lower edge of the stencil is flush
with the upper edge of the recess (14) in the installation
box. Mark the six holes for the fastening screws and the
corner points for the control electronics lead-through. Drill
eight holes with a diameter of 4 mm.
Create an opening (1) for the control electronics by cutting
into the side (with sheet-cutting shears) and then bending
back to the rear wall.
– For S 3002 (P) from model 05/98, S 5002 and S 55 T only
Fig. A
Break out prepunched opening (1) on the in stalla tion box
exterior (2) for the control electronics leadrough.
– Trumatic S 5002 with new semi-circular cover only
Fig. A
Unscrew the lower locking screws (15) on the rear side of
the installation box and break out the lower section of
installation box interior (3) at perforation (4).
Installing the heating element
Fig. A
Insert heating element (5) from the inside of installation box
(2) and fasten from the rear with six B 3.5 x 9.5 mm screws (6).
Reinsert complete installation box (2) and secure with
six screws (12).
5