Truss Liftouts And Receivers Not Operating (Single); Pucks Not Moving (Full Group/Table); Pucks Not Moving (Individual); Gantry Continues To Move With Liftout In The Path - Alpine AutoSet Plus Manuel

C O N D I T I O N
7.6 Truss liftouts and
receivers not operating
(single)
7.7 Pucks not moving
(full group/table)
7.8 Pucks not moving
(Individual)
7.9 Gantry continues to
move with liftout in the
path
7.10 Lifout horn and light
does not come on or
turn off
C A U S E
No air pressure
Defective solenoid valve
No signal getting to solenoid coils
Defective air cylinder
Flow control shut off or defective
Inactive in program Defective relay
Breaker for pucks in the main
distribution panel tripped
E-Stop pressed
No communication to section of
tables
Contactor in table electrical
cabinet not pulled in
Motor failure
Power cable failure
Motor failure
Feedback cable failure
Drive failure
Feedback cable failure
Drive programs corrupt
Puck is jammed
Puck disabled in program
Motor to rod coupling loose
Axis faulted out
Liftout Protection Sensors
Electrical wiring
Group selector switches
C H E C K
Air-line connection into manifold.
Check operation of solenoid valve
manually.
Check for broken/damaged wires.
No signal to/from relay.
Loose connections.
Blow by from cylinder seal.
Air flow through the flow valve
adjustment screw closed.
Not highlighted on computer
screen. Red LED illuminates for
active relay.
Shorts, Broken/damaged wiring.
Check E-Stop on HMI.
CAT5 communication cable jumper
from table to table.
Loose wires, defective contactor.
Call Alpine Technical Support.
Call Alpine Technical Support.
Call Alpine Technical Support.
Call Alpine Technical Support.
Call Alpine Technical Support.
Call Alpine Technical Support.
Call Alpine Technical Support.
Physical debris jamming puck.
Maintenance panel.
Check motor to rod coupling.
Maintenance panel (axis has red
fault light on).
Confirm sensors lights are on.
Check wiring to ensure it has not
been bypassed.
Check sensing distance with a
reflector on the side of the table
where the liftout would be. Ensure
they detect the liftout position.
Check wiring to ensure
connections are made.
Check the group selector switches
function on the gantries.
39
EN
AutoSet Plus
P R O D U C T M A N UA L
C O R R E C T I O N
Re-connect air line to manifold.
Repair/replace solenoid valve if it is
inoperable.
Call a qualified electrician to
diagnose electrical issues with the
solenoid coils.
Repair/replace defective air
cylinder.
Adjust flow control valve.
Activate in computer program.
Call a qualified electrician to
replace the relay.
Call qualified electrician to check
for shorts and wiring issues.
Reset E-Stop.
Contact Alpine Technical Support.
Call qualified electrician to replace
the contactor.
Replace defective motor.
Replace defective power cable.
Call qualified electrician to install
the replacement power cable.
Replace feedback cable.
Replace faulty drive.
Call qualified electrician for
electrical repairs.
Call Alpine Technical Support.
Clear debris and/or unjam puck.
Highlight axis and click on enable.
Replace the motor coupling.
Highlight axis in maintenance
panel, disable then enable the axis
to clear the fault.
Push all reset Push buttons on the
gantry head.
Call qualified electrician for
electrical repairs.
Loosen sensor's nut and rotate the
sensor until the reflector can be
detected. Allow 12" of stopping
distance
Call qualified electrician for
electrical repairs.
Replace defective switch