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Manuels Connexes pour Struers RepliSet
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- Page 1 RepliSet Users guide and applications...
- Page 2 Such cycling should be minimised. Lifetime RepliSet should be used before the expiry date to ensure optimal product properties. The expiry month and batch code are indicated on each cartridge. Expired cartridges may still produce high-quality replicas, however Struers cannot guarantee for proper curing.
- Page 3 Compatibility The compounds contain minimal levels of fl uorine, chlorine, sulphur compounds and heavy metals and are designed specifi cally to be compatible with stainless steels and other engineering alloys and not to compromise future corrosion behaviour should traces of replicas remain after replication. Operating the 50 ml Dispensing System Dispenser body Cartridge clip...
- Page 4 • Make sure that the solvent has evaporated completely before application of the compound. Note: RepliSet will not cure if residues of grease or solvents are left on the surface or retained in inclusions. Selection of Compound...
- Page 5 Note: For correct results do not exceed the recommended working time (see cartridge). Removing the Cured Replica • Allow the RepliSet compound to cure, then carefully peel off the cured replica from one side. Note: For correct results do not go under the recommended curing time (see cartridge).
- Page 6 fl at. Use of Spreader The fi shtail spreaders used as nozzle tips facilitate the application of the -T types of RepliSet and improve the resolution of the replica. Re-entrant Geometries RepliSet can be pulled out of moderately re-entrant geometries, e.g.
- Page 7 RepliSet replica. A re-entrant surface can thus be replicated and measured using contacting equipment. • Leave the RepliSet replica for at least one day, before the epoxy replica is made. • Cast the second replica using SpeciFix-20. Vacuum impregnation is recommended.
- Page 8 Storage of Replicas The life span of the replicas is practically indefi nite provided they are stored properly and they are not pressed against other surfaces. • Fold the backing paper to cover the copy and keep it in a closed plastic bag stored in a box or similar.
- Page 9 SEM / Field Ion Microscopes Uncoated 3D replicas may be examined directly by SEM using low kV (about 2 kV at high magnifi cations, it might be higher at low magnifi cations). For coated replicas it is possible to work satisfactorily at 20 kV if this is required.
- Page 10 Please see application examples and Materials Safety Data Sheet at www.struers.com For more detailed information on the RepliSet system, please ask your Struers distributor to supply the comprehensive RepliSet Instruction Manual as a pdf fi le.
- Page 11 RepliSet applications The use of high-resolution replicas allows otherwise inaccessible sur- faces, and irregularities in critical machinery in service to be examined and measured under laboratory conditions. Make a replica in the field - non-destructive - under all weather conditions...
- Page 12 Technical Data Resolution of cured replica: Down to 0.1 micron Shrinkage: Negligible Tear strength: 15-20 kN/m² Temperature range for the surface to be examined: -10ºC to +180ºC Life span of the finished replicas is practically indefinite provided they are stored according to the instructions Content in static-mixing nozzle: 1.1 ml in nozzle for 50 ml cartridge...
- Page 18 Struers A/S Pederstrupvej 84 DK-2750 Ballerup, Denmark Phone +45 44 600 800 Fax +45 44 600 801 struers@struers.dk www.struers.com 02.2012 / 50900049 Printed in Denmark by Rosendahls...
- Page 19 RepliFix-2 #50900065 23.04.2013 Instructions for Use Safety data sheet available for professional user on request. Sicherheitsdatenblatt auf Anfrage für berufsmäßige Verwender erhältlich. Fiche de données de sécurité disponible sur demande pour les professionnels. Scheda dati di sicurezza disponibile su richiesta per gli utilizzatori professionali.
- Page 20 Specially formulated fast curing 2-component silicone rubber. To be mixed manually; bonds with RepliSet. Particularly useful in combination with RepliSet for producing a rigid backing. It can be used directly for moulding of surface shape for profile measurement. For low temperature conditions or where rapid results are required.
- Page 21 RepliFix-20 #50900064 23.04.2013 Instructions for Use Safety data sheet available for professional user on request. Sicherheitsdatenblatt auf Anfrage für berufsmäßige Verwender erhältlich. Fiche de données de sécurité disponible sur demande pour les professionnels. Scheda dati di sicurezza disponibile su richiesta per gli utilizzatori professionali.
- Page 22 Specially formulated fast curing 2-component silicone rubber. To be mixed manually; bonds with RepliSet. Particularly useful in combination with RepliSet for producing a rigid backing. It can be used directly for moulding of surface shape for profile measurement. For low temperature conditions or where rapid results are required.
- Page 23 Overlap runs to cover NOTE The process time for RepliSet varies with the temperature. Please see detailed information in Instruction Manual. For correct results do not go beyond the actual working time and do not go under the actual curing time.
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Page 24: Fonctionnement Du Distributeur 50 Ml
Soulever l’attache de la cartouche et retirer la cartouche. NOTER Le temps de processus de RepliSet varie selon la température. Se reporter aux informations détaillées dans le Mode d'emploi. Pour obtenir des résultats corrects, il est important d'atteindre le temps de travail réel précis, sans toutefois le dépasser. - Page 25 Lift the cartridge. NOTE The process time for RepliSet varies with the temperature. Please see detailed information in Instruction Manual. For correct results do not go beyond the actual working time and do not go under the actual curing time.
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Page 26: Fonctionnement Du Distributeur 265 Ml
NOTER Le temps de processus de RepliSet varie selon la température. Se reporter aux informations détaillées dans le Mode d'emploi. Pour obtenir des résultats corrects, il est important d'atteindre le temps de travail réel précis, sans toutefois le dépasser. - Page 28 Pederstrupvej 84 DK-2750 Ballerup Denmark...