Power Supply-Start-Up - GYS TIG 250 AC/DC Mode D'emploi

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POWER SUPPLY-START-UP

• This equipment is supplied with a 16A EN 60309-1 type plug and should only be used on a three-phase 400V (50-60 Hz) four-wire electrical instal-
lation with an earthed neutral.
The effective absorbed current (I1eff) is indicated on the equipment, for maximum use conditions. Check that the power supply and its protection
(fuse and/or circuit breaker) are compatible with the current required for use. In some countries, it may be necessary to change the plug to allow
use in maximum conditions.
• The power source is designed to operate on 400V +/- 15%. It goes into protection if the supply voltage is less than 330Vrms or greater than
490Vrms. (a fault code will appear on the display).
• Switching on is done by turning the on/off switch (I-10) to position I, conversely switching off is done by turning to position O. Caution! Never switch
off the power supply when the welding current source is under load.
• Fan behaviour: In MMA mode, the fan runs continuously. In TIG mode, the fan runs only during the welding phase and then stops after cooling.
CONNECTION TO A GENERATOR
This equipment can operate with generators provided that the auxiliary power meets the following requirements:
- The voltage must be alternating, with an effective value of 400 V +/- 15%, and a peak voltage of less than 700 V,
- The frequency must be between 50 and 60 Hz.
It is imperative to check these conditions, as many generators produce high voltage spikes that can damage the equipment.
USE OF EXTENSION CORDS
All extension cords must be of a size and cross-section appropriate for the voltage of the equipment. Use an extension cord that complies with national
regulations. Power, extension and welding cables should be fully unwound to avoid overheating.
PRIMING OF THE COOLING UNIT
When using the product for the first time or after the coolant tank has been completely emptied, the following procedure must be followed to prime
the circulator with liquid:
- Fill the reservoir to its maximum level with coolant.
- Connect the coolant priming kit (I-14) to the unit's coolant connector (blue fitting). Place the other end of the kit in an empty container.
- Turn on the liquid circulator. To activate it, depending on the product, you will need to connect a torch and then pull the welding trigger, or simply
power up the unit.
- The circulator should start instantly and the liquid should flow into the container. If the circulator still does not prime, turn off the power supply,
inject compressed air into the Priming Kit to flush the liquid from the pipes and then restart the circulator.
- Once the pump has been primed (container filling with coolant), stop the chiller by pressing one of the buttons on the HMI.
- As soon as the liquid flows, the circulator is primed. Turn off the unit, disconnect the Priming Kit, top up the coolant in the reservoir and connect
your system to the unit's fluid connections. Your cooling unit is primed and ready for operation.
LIQUID COOLING
The tank of the cooling unit must be filled to the recommended MAX level of the gauge on the front of the cooling unit, but never below the MIN
level unless a warning message is displayed.
It is essential to use a specific coolant for welding machines with low electrical conductivity, being anti-corrosion and anti-freeze.
The use of other coolants, and in particular standard automotive coolant, can lead to the accumulation of solid deposits in the cooling circuit through
electrolysis, thus degrading the cooling, and even clogging the circuit.
This recommended MAX level is essential to optimise the operating factors of the associated water-cooled torch.
Any damage to the machine caused by the use of a coolant other than the recommended type will not be considered under the warranty.
Ensure that the cooling unit (or generator with cooling unit) is disconnected from the power supply before connecting or disconnecting the torch liquid
cooling hoses (inlet and outlet).
FUNCTION, MENU AND PICTOGRAM DESCRIPTIONS
Name on the display
Function
interface
Welding current
Welding current
Welding voltage
Voltage
HotStart
Overcurrent
ArcForce
ArcForce
Polarity reversal
Position of the nega-
tive polarity
22
TIG 250 AC/DC
Input voltage
Length - Section of the extension cable (Length < 45m)
400 V
TIG
Pictogram
DC
X
X
4 mm²
TIG
MMA Comment
AC
The required welding current depends on the thickness and the type of
X
X
metal, as well as the work category / work piece. (A)
X
X
Welding voltage measured (V)
X
Adjustable overcurrent at the beginning of the welding (%)
Overcurrent delivered to prevent sticking when the electrode enters the wel-
X
ding pool (%)
Easy reversal of the polarity in order to weld with different type of electrodes,
X
without the need to disconnect the earth clamp and electrode holder
X
NEGATIVE polarity (-)
EN

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