Maintenance / Recommendations; Electricity Supply - GYS POT ALU PRO FV Manuel De L'opérateur

Translation of the original instructions

MAINTENANCE / RECOMMENDATIONS

• The operators must have received suitable training in order to use the machine at its maximum potential and
weld correctly.
• Check which welding process is authorised by the manufacturer before attempting any vehicle repair.
• The maintenance and the repair of the . Any work undertaken by a third party on the generator will invalidate the warranty. The
manufacturer will not accept liability in the event of an incident that would occur after this work was undertaken.
• Ensure the machine is unplugged from the mains, and wait for two minutes before carrying out maintenance work. Inside, voltages
and currents are high and dangerous.
• All the welding tools will wear off with use. Ensure that these tools are clean to get the best results.
• Remove regularly the casing and any excess of dust. Take this opportunity to have the electrical connections checked by a qualified
person, with an insulated tool.
• Regularly review the condition of the power cable and welding connection cables. In case of visible signs of damage, organise for
them to be replaced by the manufacturer or a qualified technician.
• Ensure the vents of the device are not blocked to allow adequate air circulation.

ELECTRICITY SUPPLY

• This machine is fitted with a 16A socket type CEE7/7 which must be connected to a single-phase 90 V to 240 V
(50 - 60 Hz) power supply fitted with three wires and one earthed neutral.
• The absorbed effective current (I1eff) is displayed on the machine, for optimal use. Check that the power supply
and its protection (fuse and/or circuit breaker) are compatible with the current needed by the machine. In some
countries, it may be necessary to change the plug to allow the use at maximum settings.
The horizontal segment at the centre of the display flashes red to indicate that the device is powered.
The GYSPOT ALU protects itself if the voltage exceeds 265V. The device prevents the charge of the capa-
citors. To indicate the failure, the 3 horizontal segments in the centre of the display light up.
Charge of the capacitors: A blinking display indicates that the GYSPOT ALU is charging the capacitors to
the setpoint. 'DEF' indicates that there is a capacitors charge fault. Switch off and relight the machine. If
the message persists, please contact after sales service department.
ELECTRICAL SPECIFICATIONS
U rated power supply voltage
1N
Frequency
No load voltage allocated U
Permanent power S
Permanent supply current I
Maximal current of a secondary short circuit I
Permanent secondary current I
THERMAL CHARACTERISTICS
Ambient operating temperature
Ambient storage and transport temperature
OPERATING AND SETTING (P.2)
The GYSPOT ALU was designed to carry out repairs to aluminium car bodies, which have minor dings and dents, marks,
scratches or hail damages. Short charging times and thus quick welding sequences are accomplished. The capacitors
have a capacity of 66 milliFarads.
Gun cable output (Fig. I-
Earth cable output (Fig. I-
The front panel has a keyboard with 4 keys and a LED display (Fig. II).
This device is equipped with:
- 1 earth cable (Length 3m – Ø 35mm²) with 3 brass terminals for earth contact on the car body.
12
- 1 pistol with a cable (length 3m - Ø 25 mm ²) to weld Ø 4 studs - M4: Alu magnesium (AlMg3), Alu silicon (AlSi12).
GYSPOT ALU PRO FV
/ U
20 2d
p
/ I
1p Lp
2p
)
1
)
2
2cc
From +5°C to +40°C
From -25°C to +55°C
EN
1 ~ 90-240 V
50/60 Hz
50-200 V
0,2 kVA
0,9 A / 2,5 A
13 000 A
110 A