Timing Belt Adjustment
Special Wrenches for adjusting the timing belt
tensioners 3788-11 and 3788-18
3788-11 locates into the square drive of the ten
sioner roller on TUD3 and TUD5 diesels.
3788-18 locates into the square drive of the ten
sioner roller on DW8 diesels
Maintenance work on engines must be carried out only by experienced mechanics.
28
Design and Function
3
Always wear personal protective equipment.
Part 1 B:
Common Rail HDi Diesel engines
1.4 HDi and 1.6 HDi Diesel Engines
PSA 1.4 and 1.6 HDi diesel engines, jointly devel
oped with Ford, require the use of 3 Locking Pins
during timing belt replacement applications.
Flywheel Locking Pin 3788-22
• Remove blanking plug in the bell housing
where Locking Pin 378822 is to be inserted.
Rotate the crankshaft until 378822 can be in
serted into one of the slots in the flywheel to
lock the engine to assist removal of the crank
shaft pulley.
• Refit the crankshaft pulley bolt (to facilitate en
gine turning), and remove Locking Pin 378822.