Manuels Connexes pour Miller PipeWorx Remote Feeder Interface w/Cable
Sommaire des Matières pour Miller PipeWorx Remote Feeder Interface w/Cable
- Page 1 OM-239 982C 2014−10 Processes MIG (GMAW) and Pulsed MIG (GMAW-P) Welding Flux Cored (FCAW) Welding Description Wire Feeder PipeWorx Remote Feeder Interface w/Cable File: MIG (GMAW) Visit our website at www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
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Page 3: Table Des Matières
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1. -
Page 5: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2013−09 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. - Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear body protection made from durable, flame−resistant material Welding produces fumes and gases. Breathing (leather, heavy cotton, wool). Body protection includes oil-free these fumes and gases can be hazardous to your clothing such as leather gloves, heavy shirt, cuffless trousers, high health.
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Page 7: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables. -
Page 8: California Proposition 65 Warnings
1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer. -
Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2013−09 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1. - Page 10 D Ne pas raccorder plus d’une électrode ou plus d’un câble de D Avoir recours à des écrans protecteurs ou à des rideaux pour masse à une même borne de sortie de soudage. Débrancher le protéger les autres contre les rayonnements les éblouissements câble pour le procédé...
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Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
LES BOUTEILLES peuvent exploser DES PIECES DE METAL ou DES si elles sont endommagées. SALETES peuvent provoquer des blessures dans les yeux. Les bouteilles de gaz comprimé contiennent du gaz sous haute pression. Si une bouteille est D Le soudage, l’écaillement, le passage de la endommagée, elle peut exploser. - Page 12 LES CHARGES ÉLECTROSTATI- RAYONNEMENT HAUTE QUES peuvent endommager les cir- FRÉQUENCE (H.F.) risque cuits imprimés. provoquer des interférences. D Établir la connexion avec la barrette de terre D Le rayonnement haute fréquence (H.F.) peut avant de manipuler des cartes ou des pièces. provoquer des interférences avec les équi- pements de radio−navigation et de com- D Utiliser des pochettes et des boîtes antista-...
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Page 13: Proposition Californienne 65 Avertissements
2-4. Proposition californienne 65 Avertissements Les équipements de soudage et de coupage produisent des Ce produit contient des produits chimiques, notamment du fumées et des gaz qui contiennent des produits chimiques plomb, dont l’État de Californie reconnaît qu’ils provoquent dont l’État de Californie reconnaît qu’ils provoquent des mal- des cancers, des malformations congénitales ou d’autres formations congénitales et, dans certains cas, des cancers. - Page 14 OM-239 982 Page 10...
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Page 15: Section 3 − Installation
SECTION 3 − INSTALLATION 3-1. Specifications Input Power Interconnection Cord w/Plugs Overall Dimensions Weight 24 Volts AC 25 ft (7.6 m) Length: 3-5/8 in (92 mm) Width: 11-1/2 in 5-1/2 lb (292 mm) (2.4 kg) Height: 11-1/4 in (286 mm) 3-2. -
Page 16: Remote Interface Cable Connector Plg6 Information
A. Cable Connection To Remote Turn Off welding power source and disconnect input power. PipeWorx Feeder Remote Receptacle RC6 Remote Cable Connector PLG6 Keyway connect cord remote receptacle, align keyway, insert plug, and tighten threaded collar. 245 257-A 3-3. Remote Interface Cable Connector PLG6 Information Plug PLG6 Socket Socket Information... - Page 17 A. Cable Connection To Feeder Turn Off welding power source and disconnect input power. PipeWorx Feeder Left Trigger Receptacle RC2 PipeWorx Feeder Right Trigger Receptacle RC3 PipeWorx Feeder Remote Pendant Receptacle RC4 Cable Left Trigger Connector PLG2 Cable Right Trigger Connector PLG3 Cable Remote Pendant Connector PLG4...
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Page 18: Remote Interface Cable Connector Plg2 Information
3-4. Remote Interface Cable Connector PLG2 Information Plug PLG2 Socket* Socket Information Closure with pin 2 activates left trigger. Left Trigger Closure with pin 1 activates left trigger. *Sockets 3 and 4 are not used. 3-5. Remote Interface Cable Connector PLG3 Information Plug PLG3 Socket* Socket Information... -
Page 19: Section 4 − Operation
SECTION 4 − OPERATION 4-1. Remote Pendant Controls A. Front Panel Controls Ref. 245 257-A Volts/Arc Length Adjust Knob Jog Button Only illuminated controls can be changed 10 Trigger Hold Select Button Right Side Controls Select Button* or adjusted. 11 Purge Button Wire Feed Speed Display See Section 4-1B for control descrip- 12 Memory Select Button And Location... -
Page 20: Control Descriptions
B. Control Descriptions Left Side Controls Select Button Press and release this button to activate the wire feeder left side controls. The LEFT text below the button will illuminate and the swooshes above the volts/arc length adjustment knob and wire feed speed adjustment knob will illuminate. - Page 21 Wire Feed Speed Adjust Knob Use this knob to adjust the desired wire feed speed setting [50 to 780 ipm 1.3 to 19.8 mpm)]. Rotating the knob clockwise increases wire feed speed and counter-clockwise decreases wire feed speed. Wire feed speed adjustment is active when the swoosh above the knob is illuminated.
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Page 22: Left Side Active Setup Example
Left Trigger Switch When the left side trigger connector from the remote cable is connected to the front of the feeder, turn this switch on to activate the left side feeder. Turn off switch to deactivate the left side feeder. Right Trigger Switch When the right side trigger connector from the remote cable is connected to the front of the feeder, turn this switch on to activate the right side feeder. -
Page 23: Right Side Active Setup Example (When Using Right Side Trigger)
4-3. Right Side Active Setup Example (When Using Right Side Trigger) Ref. 245 257-A Right Side Controls Active Trigger Hold On Only illuminated controls can be changed or adjusted. Pulse Process Selected Memory Location 2 Active OM-239 982 Page 19... -
Page 24: Section 5 − Maintenance And Troubleshooting
SECTION 5 − MAINTENANCE AND TROUBLESHOOTING 5-1. Routine Maintenance Disconnect power before maintaining. n = Check ~ = Clean l = Replace Every Months l Unreadable Labels nl Cords nl Cracked Parts Every Months ~ Inside Unit Notes OM-239 982 Page 20... -
Page 25: Welding Power Source And Feeder Diagnostic Help Codes
5-2. Welding Power Source And Feeder Diagnostic Help Codes Display Example Display Code Fault Description Primary Power Circuit Over Current Indicates a malfunction in the primary power circuit. If this code appears on the display, contact the nearest Factory Authorized Service Agent. - Page 26 Motor Low Bus Indicates input primary line voltage is too low or power source is incorrectly linked. Increase primary line voltage to at least 90% of specified nominal voltage. If this code continues to appear on the display, contact the nearest Factory Authorized Service Agent.
- Page 27 Notes OM-239 982 Page 23...
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Page 28: Section 6 − Electrical Diagram
SECTION 6 − ELECTRICAL DIAGRAM Figure 6-1. Circuit Diagram For Remote Feeder Interface OM-239 982 Page 24... - Page 29 239 983-A OM-239 982 Page 25...
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Page 30: Section 7 − Parts List
SECTION 7 − PARTS LIST Hardware is common and not available unless listed. 245 259-A Figure 7-1. Main Assembly Item Dia. Part Mkgs. Description Quantity Figure 7-1. Main Assembly ... . . 234501 Bezel, Feeder . - Page 31 Effective January 1, 2014 (Equipment with a serial number preface of ME or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions below, 6 Months —...
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Page 32: For Service
Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2014 Miller Electric Mfg. Co. 2014−01...