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SOLENOID MOUNTING
1. The solenoid disconnects your winch from the battery when the vehicle is
turned off.
2. The solenoid should be mounted close to the battery and in a location that
is as clean and dry as possible.
Note: The solenoid should not be mounted in an orientation in which that
contact posts are in a downward position.
3. Ensure the solenoid location selected provides sufficient clearance from all
metal structures, such as frame tubes.
Black: to battery (-)
Figure 3
Black
Black
to remote control
Green
TOGGLE SWITCH INSTALLATION
APPLICATIONS
ATV SERIES
:
When attaching wires to the motor or solenoid terminals,
CAUTION
!
hold the inner nut with a wrench while tightening the
outer nut with a second wrench. Do not allow the
terminals to rotate in their housings. Rotation may cause
internal wire breakage or part misalignment (Figure 4).
Figure 4 – Proper
Terminal Tightening
Step (1)
Check to ensure that the vehicle ground and positive leads from the battery are
disconnected before performing any electrical work.
Yellow: to motor (1,+)
Blue: to motor (2,-)
Red: to circuit breaker
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TOGGLE SWITCH INSTALLATION
DO NOT ATTEMPT TO INSTALL WIRING WHEN THE
DANGER
!
BATTERY IS CONNECTED. Automotive batteries contain
flammable and explosive gases. Wear eye protection
during installation and remove all metal jewelry. Do
not lean over battery while making connections.
Step (2)
Route the wiring harness, attaching the harness to hard points on the vehicle
with cable ties.
Note: When routing the wires, the appropriate terminals should be located near
the battery, switch mounting point, and winch. Your installation requirements
will vary depending upon your vehicle and winch. Make sure wires are long
enough to reach the battery, switch mounting point and winch.
Ensure that the wiring harness does not interfere or come
WARNING
!
in contact with any hot or moving engine, suspension,
steering, braking or exhaust parts.
Step (3)
Using the supplied clamps, bracket and hardware mount toggle switch in a
convenient location. See Figure 5.
Figure 5
ALWAYS USE THE TOGGLE SWITCH MOUNTING BRACKET,
CAUTION
!
SCREWS, AND LOCK NUTS PROVIDED. Screw lengths are
sized for correct penetration into switch box. Excess
penetration may result in short circuits that could lead to
wire over heating.
Step (4)
It is recommended that the switch be installed on the left handlebar.
Step (5)
Once the toggle switch is mounted, route the jacketed green and black leads
back to where the solenoid is mounted. Splice the red lead into wire that
energizes with ignition switch on and de-energizes with ignition switch off.
cont.
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