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voestalpine Bohler Welding URANOS 2000 SMC Mode D'emploi page 44

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OPERATING INSTRUCTIONS
High alloyed steel
EN
14
12
10
8
6
4
2
0
0
2
4
Aluminum alloy
6
5
4
3
2
1
0
0
2
4
Gases
MIG-MAG welding is defined mainly by the type of gas used: inert for MIG welding (Metal Inert Gas), active for MAG welding
(Metal Active Gas).
- Carbon dioxide (CO )
Using CO as shielding gas gives high penetration and a high feed speed, resulting in good mechanical properties and low
operating costs. On the other hand, CO causes considerable problems with the final chemical composition of the joints as it
removes easily oxidisable elements and simultaneously enriches the carbon content of the weld pool.
Welding with pure CO
porosity.
- Argon
This inert gas is used in pure form to weld light alloys but is best mixed with oxygen and CO in a percentage of 2% to weld
chrome-nickel stainless steels, as this contributes to the stability of the arc and improves the form of the bead.
- Helium
This gas is used as an alternative to argon and permits greater penetration (on thick material) and faster wire feeding.
- Argon-Helium mixture
Provides a more stable arc than pure helium, and greater penetration and travel speed than argon.
- Argon-CO and Argon-CO -Oxygen mixture
These mixtures are used in the welding of ferrous materials especially in SHORT-ARC operating mode as they improve the
specific heat contribution.
They can also be used in SPRAY-ARC.
Normally the mixture contains a percentage of CO ranging from 8% to 20% and O around 5%.
Consult the instruction manual of the system.
1,6mm
6
8
10 12 14 16 18 20 22 24
Wire speed (m/min)
0,6mm
6
8
10 12 14 16 18 20 22 24
Wire speed (m/min)
Ø
1,2mm
0,8 mm
1,0mm
1,0 mm
0,8mm
1,2 mm
1,6 mm
Ø
0,8 mm
1,2mm
1,0 mm
1,0mm
0,8mm
1,2 mm
1,6 mm
44
Wire speed
Deposition rate
2,0 m/min
0,5 kg/h
22,0 m/min
5,3 kg/h
1,6 m/min
0,6 kg/h
22,0 m/min
8,1 kg/h
1,6 m/min
0,9 kg/h
22,0 m/min
11,7 kg/h
1,2 m/min
1,1 kg/h
10,0 m/min
9,4 kg/h
Wire speed
Deposition rate
6,5 m/min
0,6 kg/h
22,0 m/min
2,0 kg/h
4,5 m/min
0,5 kg/h
22,0 m/min
2,6 kg/h
4,0 m/min
0,7 kg/h
22,0 m/min
4,0 kg/h
3,0 m/min
0,9 kg/h
15,5 m/min
5,2 kg/h

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