English (US) Installation and operating instructions
Original installation and operating instructions
Table of contents
1.
General information . . . . . . . . . . . . . 5
1.1
Hazard statements . . . . . . . . . . . . . . 5
1.2
Notes . . . . . . . . . . . . . . . . . . . . . 5
1.3
Target groups . . . . . . . . . . . . . . . . . 5
2.
Product introduction . . . . . . . . . . . . 6
2.1
Product description . . . . . . . . . . . . . . 6
2.2
Intended use . . . . . . . . . . . . . . . . . 6
2.3
Pumped liquids . . . . . . . . . . . . . . . . 6
2.4
Identification. . . . . . . . . . . . . . . . . . 7
2.5
Approvals . . . . . . . . . . . . . . . . . . . 9
3.
Receiving the product. . . . . . . . . . . . 10
3.1
Transporting the product . . . . . . . . . . . 10
3.2
Handling and lifting the product . . . . . . . 10
4.
Safety . . . . . . . . . . . . . . . . . . . . . 11
4.1
Potentially explosive environments. . . . . . 12
5.
Mechanical installation . . . . . . . . . . . 13
5.1
Installation types . . . . . . . . . . . . . . . 14
6.
Electrical connection . . . . . . . . . . . . 18
6.1
Protection and control functions . . . . . . . 18
6.2
Pump controllers . . . . . . . . . . . . . . . 20
6.3
Thermal switch, Pt1000 and thermistor . . . 20
6.4
Water-in-oil sensor . . . . . . . . . . . . . . 20
6.5
Moisture switch . . . . . . . . . . . . . . . . 20
6.6
IO 113 . . . . . . . . . . . . . . . . . . . . . 21
6.7
Frequency converter operation . . . . . . . . 22
6.8
Wiring diagrams. . . . . . . . . . . . . . . . 23
7.
Startup . . . . . . . . . . . . . . . . . . . . 28
7.1
General startup procedure . . . . . . . . . . 29
7.2
Operating mode . . . . . . . . . . . . . . . . 31
7.3
Start and stop levels . . . . . . . . . . . . . 31
7.4
Direction of rotation . . . . . . . . . . . . . . 32
8.
Servicing the product . . . . . . . . . . . . 33
8.1
Maintenance . . . . . . . . . . . . . . . . . 34
8.2
Service kits . . . . . . . . . . . . . . . . . . 39
8.3
Contaminated pumps . . . . . . . . . . . . . 39
9.
Storage . . . . . . . . . . . . . . . . . . . . 39
10.
Fault finding . . . . . . . . . . . . . . . . . 40
10.1 The motor does not start. The fuses blow
or the motor-protective circuit breaker
trips immediately . . . . . . . . . . . . . . . 40
10.2 The pump operates but the motor-
protective circuit breaker trips after a
short while. . . . . . . . . . . . . . . . . . . 40
10.3 The thermal switch of the pump trips
after a short while . . . . . . . . . . . . . . . 41
10.4 The pump operates at below-standard
performance and power consumption . . . . 41
10.5 The pump operates but gives no liquid. . . . 41
4
10.6 High power consumption (SEV) . . . . . . . 41
10.7 Noisy operation and excessive vibrations
(SE1) . . . . . . . . . . . . . . . . . . . . . 41
10.8 The pump is clogged . . . . . . . . . . . . . 41
11.
Technical data . . . . . . . . . . . . . . . . 43
11.1
Pump curves . . . . . . . . . . . . . . . . . 43
11.2
Pump noise emission < 70 dB(A) . . . . . . 43
12.
Disposing of the product . . . . . . . . . . 43
13.
Document quality feedback . . . . . . . . 43